Vape Cartridge Packaging.

Cartridge damage happens out of sight, and movement inside the box is what causes it. A loose cartridge rattles, the threads take the stress and the glass can crack, and none of it shows until someone opens the box.

A fitted seat holds the cartridge still and silent, which also feels more premium in the hand. Nicotine and licensed cannabis cartridges share this same engineering brief.

The structure can, and the printed face has to change. The seat, the carton and the tamper seal follow one engineering brief for both markets. The compliance face follows different rules: the federal framework for nicotine and state-by-state requirements for cannabis.

The design style usually splits as well. Nicotine cartons tend to go device-minimal, and cannabis cartons lean on strain identity. Sharing one die and insert keeps tooling down across both lines.

Yes, we supply CR tube systems that hold the cartridge inside the outer carton. The tube gives you a certified closure, and the carton carries the branding and the required marks.

Which layer needs to be child-resistant depends on the market, since cannabis and nicotine rules differ by jurisdiction. Tell us where the product sells and we'll quote the tube, the carton or both.

We audit the fitted seats on the sample and again on the production run. A cartridge should sit without moving when the box is shaken and come out without force.

Premium lines expect this check. Send us production cartridges instead of prototypes, since small differences in mouthpiece or tank size change how tight the seat feels.

Soft-touch matte lamination, hot foil, embossing and spot UV all work, used in small doses on a carton this narrow. We size the warning panel first and fit the artwork around it.

A clear space on the tuck flap is left uncoated for batch coding, and the tamper seal position is fixed before any foil goes on so the two never overlap.

Most 510-thread cartridges fit a carton around 1.2 × 0.7 × 4.5 inches. Tank volume and mouthpiece shape change the length and width a little, so we build the final size from your cartridge.

The seat is designed first and the carton is sized around it. That order keeps the cartridge centred and lets the tuck close flat without pressing on the mouthpiece.

The minimum is 500 boxes per order, with fitted seats included. For brands running nicotine and cannabis lines, both can share one structure and differ only in print.

Seat design and dieline setup are part of our free design help, so the insert is worked out before you commit to a quantity.

Boxes with their seats take 7 to 10 business days to produce after proof approval. On a tight launch we can rush the job through in 5 to 7 business days.

We'd sample first with your cartridges in hand, which takes 5 to 7 business days. The sample fee isn't lost, because it's credited to the bulk invoice.