Get 10% Off On Your First Order
Get 10% Off On Your First OrderFree Design Support on Every Custom OrderLow MOQ from 100Get 10% Off On Your First OrderFree Design Support on Every Custom OrderLow MOQ from 100Get 10% Off On Your First OrderFree Design Support on Every Custom OrderLow MOQ from 100Get 10% Off On Your First OrderFree Design Support on Every Custom OrderLow MOQ from 100
HomeCustom Cosmetic BoxesLip Shaped Boxes

Lip Shaped Boxes.

A custom dieline, not a stock carton — and the quote follows from that.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Any size
✨ Finishes
Matte LaminationGloss LaminationSpot UV
▤ Materials
SBS PaperboardKraft BoardArt PaperSpecialty Stock
☑ Features
Tuck-end closureCustom insertsCustom sizesFree design help
❋ Trusted By 500+ Brands
NOVAAureliusORBITpixel.MUSEFormaLUMENkineticNOVAAureliusORBITpixel.MUSEFormaLUMENkinetic
★ GET A QUOTE24hr response

Your custom box, quoted.

⊙ No spam · 24hr response · No obligation

01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
Any Size
Size & Dimensions
05
§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Lip Shaped Boxes

A custom dieline, not a stock carton — and the quote follows from that.

No existing cutting die fits, so the first order carries tooling for a bespoke steel rule die. It amortises across the run and every reorder after it, which changes how the cost should be read.

500
Min. order
15–20 business days
Lead time
Any size
Dimensions
Lip Shaped Boxes
Matte Lamination · Gloss Lamination · Spot UV
Crafted to specification

Every detail. Intentional.

Tooling once, then free

Reusable on every subsequent order.

3mm minimum radius

Tighter internal corners crack the fibre.

Points softened slightly

Enough to fold, not enough to notice.

60–70% sheet utilisation

Irregular outlines waste press sheet.

Ask about nesting

Mirrored interlocking recovers some of it.

Gloss red is the signature

A saturated wet finish reads as lips instantly.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Lip Shaped Boxes is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Construction
Custom die-cut shape
Bespoke steel rule die
Tooling
One-time die charge
Reusable on reorders
Board
18pt–24pt SBS
Heavier holds curves
Min. Corner Radius
Approx. 3mm
Below this fibre cracks
Sheet Utilisation
Typically 60–70%
Irregular shapes waste
Typical Width
3–5 in across
Gift and kit formats
Rigid Option
Magnetic-close available
For gifting tiers
Lead Time
Add 5–7 days for tooling
First order only

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
18pt SBS
Workable for smaller lip outlines. Folds cleanly provided the internal points are radiused.
Standard
24pt SBS
Heavier board that holds a convex curve without buckling. Preferred above about 4 inches wide.
Larger shapes
Rigid Chipboard
Greyboard wrapped in printed paper for a non-folding gift version. No dieline compromise on curves.
Gift tier
Metallised Board
Mirror-finish laminate. Suits the high-gloss red this shape is usually specified in.
High impact
FBB
Bulkier ply structure, marginally more forgiving through tight die-cut curves.
Alternative
Finish
Gloss Lamination
The signature finish for this shape. A wet, saturated red is what makes the outline read as lips instantly.
Most popular
Hot Foil Edging
Foil run along the die-cut outline, defining the shape and hiding any minor cutting variance.
Defines outline
Spot UV
Gloss over a matte field, used to suggest shine on the lip area while the surround stays flat.
Contrast device
Emboss
Raised relief across the curve. Effective, but needs heavier board to avoid distorting the outline.
Tactile
Soft-Touch
Velvet hand, which reads as a matte lipstick finish rather than a gloss. A deliberate alternative.
Matte route
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Glitter UV
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
BRANDING
Belly Band
Printed wrap-around sleeve
AD · WRAP
FINISH
Window Patch
FINISH
Belly Band
FINISH
Paperboard Insert
FINISH
Tamper Evident Seal
FINISH
Thank You Card
FINISH
Product Information Card
FINISH
QR Code Card
FINISH
Acetate Sleeve
FINISH
Paper Sleeve
SBS PaperboardKraft BoardArt PaperSpecialty StockMatte LaminationGloss LaminationSpot UV

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

CMYK + PMS Printing
Precise full-colour print with Pantone colour matching.
Hot Foil Stamping
Gold, silver, rose gold, or holographic foil on any surface.
Embossing / Debossing
Tactile raised or recessed branding pressed into the board.
Spot UV Coating
Selective gloss highlight on logo or key artwork.
Matte Soft-Touch Lamination
Velvety matte finish — premium feel from first touch.
Gloss Lamination
Full-surface gloss for vibrant, vivid colour pop.
Window Patching
Optional clear PET window to reveal product inside.
Custom Die-Cut
Any structural shape — engineered to your exact product.
Custom Insert
Foam, paperboard, or velvet insert to protect and present.
FSC Recyclable Board
Sustainably sourced materials — eco-responsible by default.
CMYK PrintingHot FoilEmbossingSpot UVCustom Die-CutPMS Matching
Measure Twice

Sizing & dieline.

Every Lip Shaped Boxes is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Any size — built to your product
Custom dieline
Stock Dimensions
Custom dieline — typical footprint 3–5 in wide
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Lip Shaped Boxes is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Lip Shaped Boxes.

Lip Shaped Boxes from PackTist can be fully customized: dimensions to your exact product specifications, full-color custom print inside and out, choice of board weight and material, matte or gloss lamination, foil stamping, embossing, spot UV, and specialty finishes. Tell us your product dimensions and brand requirements — we'll recommend the right specification for your application and budget.
PackTist's MOQ is 500 units for most folding carton and flexible packaging formats, and 100 units for rigid box construction. Contact our team for specific MOQ information on your packaging format.
Standard production is 15–20 business days after artwork approval. Rush production at 10–12 days is available when timelines require it. Contact PackTist for current production schedule availability for your specific order.
— Related Products —

Other products you might love.

View All
— The Atelier —

Ready to start your Lip Shaped Boxes project?

Get a free quote in 24 hours. No commitment required. Our atelier is here to help.

✦ No spam · 24hr response · No obligation

Where We're Trusted
Google
★★★★★
Trustpilot
R
REVIEWS.io
Our Logistics Partners
Secure Payment Options
SSL Secured