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HomeCustom Cosmetic BoxesLotion Boxes

Lotion Boxes.

Close to 300 grams of emulsion — which is why the base is an auto-bottom, not a tuck.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Any size
✨ Finishes
Soft-Touch MatteGloss LaminationSpot UVEmbossed
▤ Materials
SBS PaperboardSpecialty Laminated StockArt Paper Wrap
☑ Features
Tuck-end closureCustom insertsCustom sizesFree design help
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§ 01
500+
Brands Served
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§ 02
15–20 business days
Day Standard Lead
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§ 03
Free
Design Support
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§ 04
Any Size
Size & Dimensions
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USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Lotion Boxes

Close to 300 grams of emulsion — which is why the base is an auto-bottom, not a tuck.

A tucked bottom under this weight eventually fails, usually in a warehouse stack rather than on a shelf. A crash-lock base spreads the load across the whole panel instead of one flap.

500
Min. order
15–20 business days
Lead time
Any size
Dimensions
Lotion Boxes
Soft-Touch Matte · Gloss Lamination · Spot UV
Crafted to specification

Every detail. Intentional.

Auto-bottom under a full bottle

Load across the panel, not one tucked flap.

HDPE slides

Waxy bottles need about 1.5mm total clearance.

60+ square inches of panel

So the ingredient list sits at a readable size.

Matte is the body-care default

Calm and consistent with the category.

Aqueous where claims apply

Recyclable coverage without a plastic laminate.

Kraft and PCW suit it

Cost and positioning point the same way here.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Lotion Boxes is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Carton Style
Auto-bottom (crash-lock)
Spreads the load
Board
20pt SBS or 18pt kraft
Weight-dependent
250ml Internal
Approx. 2.4 × 2.4 × 6.5 in
Pump or disc cap
150ml Internal
Approx. 2.0 × 2.0 × 5.5 in
Travel and mid-size
Filled Weight
Up to approx. 300g
Why tuck bottoms fail
Clearance
Approx. 1.5mm total
HDPE slides if loose
Panel Area
60+ sq in at 250ml
Comfortable type sizing
Stacking
Specified to 6-high
Warehouse condition

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
20pt SBS
Stiffer board for heavier fills. The extra caliper is what keeps a full bottle from bowing the side panel.
Standard
Uncoated Kraft
Natural brown board, unbleached. Common in body care for cost and for barrier-and-simplicity positioning.
Natural
PCW Recycled
Post-consumer content with FSC certification. Well suited here because body care rarely needs precise colour.
Sustainable
FBB
Good stiffness-to-weight, which reduces board cost on a carton this size without losing rigidity.
Cost-efficient
E-Flute Corrugated
For large-format or multipack lotions where a folding carton alone will not survive distribution.
Heavy duty
Finish
Matte Lamination
The body-care default. Flat, calm and consistent with how the category positions itself.
Most popular
Soft-Touch
Velvet hand that suggests the product inside. Effective on a carton this size because there is a lot of surface to feel.
Premium
Deboss
Recessed logo. Reads as restraint rather than decoration, which suits the category better than foil.
Understated
Aqueous Coating
Water-based protective coat, recyclable and repulpable. The right choice where a plastic laminate would break a claim.
Recyclable
Spot Gloss
Selective shine over a matte field, typically on a botanical illustration or the product name.
Accent
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Glitter UV
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
BRANDING
Belly Band
Printed wrap-around sleeve
AD · WRAP
FINISH
Window Patch
FINISH
Belly Band
FINISH
Paperboard Insert
FINISH
Tamper Evident Seal
FINISH
Thank You Card
FINISH
Product Information Card
FINISH
QR Code Card
FINISH
Acetate Sleeve
FINISH
Paper Sleeve
SBS PaperboardSpecialty Laminated StockArt Paper WrapSoft-Touch MatteGloss LaminationSpot UVEmbossed

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

CMYK + PMS Printing
Precise colour matching — cosmetic shelves demand exact brand codes.
Hot Foil Stamping
Gold, silver, rose gold, or holographic foil for logo or accents.
Embossing / Debossing
Tactile brand mark — raised or recessed logo without ink.
Spot UV Coating
High-gloss contrast highlights against matte laminated surface.
Soft-Touch Lamination
Velvety matte finish that feels as premium as the product inside.
Window Patch
Optional window patch for product visibility.
Pearlescent Paper
Shimmer base stock for a natural luxury aesthetic.
Magnetic Closure
Snap-shut magnetic lid for sets or palette boxes.
Custom Insert
Foam or paperboard die-cut insert to hold product securely.
Recyclable Board
FSC-certified SBS board — responsible sourcing for conscious brands.
CMYK PrintingHot Foil StampingEmbossingSpot UVWindow PatchingPMS MatchingSoft-Touch Lamination
Measure Twice

Sizing & dieline.

Every Lotion Boxes is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Any size — built to your product
Custom dieline
Stock Dimensions
Common: 2.4 × 2.4 × 6.5 in (250ml) · 2.0 × 2.0 × 5.5 in (150ml)
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Lotion Boxes is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Lotion Boxes.

Color, texture communication, and information hierarchy are the primary tools. A packaging color palette that accurately conveys the product's sensory experience — warm tones for rich, nourishing formulas; cool blues and whites for lightweight, hydrating textures; greens for botanical and natural positioning — creates immediate subconscious alignment between packaging expectation and product experience. Differentiation in a saturated category comes from precision, not volume.
Cosmetic lotion labeling requires: product identity (moisturizing lotion, body lotion, etc.), net quantity, manufacturer/distributor name and address, INCI ingredient list, and applicable warnings. Sunscreen lotions require OTC Drug Facts labeling. 'Dermatologist tested' and similar claims don't require FDA approval but must be substantiated if challenged. Working through label requirements with a regulatory consultant before packaging production is strongly recommended.
A design system approach — consistent graphic architecture, typography, and color language across all formats — creates brand cohesion regardless of structural differences. The front panel layout adapts to each format's geometry while maintaining consistent visual language. Range coherence at retail shelf drives attach sales: customers who recognize the brand system browse adjacent products, increasing average transaction value.
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