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HomeCustom Display BoxesPop up Display Boxes

Pop up Display Boxes.

Flat in the carton, structural in one motion — spring-loaded retail assembly.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Any size
✨ Finishes
CMYK PrintMatte LaminationGloss LaminationSpot UV
▤ Materials
E-Flute CorrugatedSBS PaperboardPVC / AcrylicRigid Board
☑ Features
Clear PVC windowCustom insertsSturdy structureFree design help
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§ 01
500+
Brands Served
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§ 02
15–20 business days
Day Standard Lead
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§ 03
Free
Design Support
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§ 04
Any Size
Size & Dimensions
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USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Pop-Up Display Boxes

Flat in the carton, structural in one motion — spring-loaded retail assembly.

Die-cut and pre-glued so a single pull erects the whole structure. It saves store labour, which is what buyers actually pay for.

500
Min. order
15–20 business days
Lead time
Any size
Dimensions
Pop up Display Boxes
CMYK Print · Matte Lamination · Gloss Lamination
Crafted to specification

Every detail. Intentional.

One motion to erect

No folding sequence to learn.

Pre-glued at the converter

Which is where the skill sits.

Store labour is the saving

Minutes per unit, at scale.

Flat freight, real savings

Freight economics improve.

Complex dies, careful scoring

Tolerance is unforgiving.

Graphics wrap the structure

Printed before it is glued.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Pop up Display Boxes is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Founding Virtue
Flat to erected in seconds
Pull, snap, done
Mechanics
Pre-glue, spring folds, locks
Corrugated origami
Trade-Off
Speed vs load vs graphics
Folds cross everything
Markets
Multi-door, events, seasonal
Speed-and-distance
Formats
Counter, tower, event kit
The size range
Erect Test
Unfamiliar hands, timed
One or two motions
Cycle Spec
Single vs repeated use
Event tier differs
Ship Metric
Units per carton flat
The business case

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
Pre-Glued E-Flute
The spring-fold standard.
Standard
B-Flute Floor Builds
The load-rated towers.
Structure
Litho-Lam Faces
The campaign graphics.
Print
Event-Cycle Builds
The repeated-deployment tier.
Durable
Crash-Lock Geometry
The self-squaring base.
Mechanism
Finish
Fold-Aware Graphics
Design around the mechanics.
Essential
Campaign Print
The promotional face.
Seasonal
Snap-Lock Tabs
The rigidity click.
Mechanism
Portable Event Kits
The repeated-use format.
Events
Deployment Instructions
Printed where hands land.
Functional
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
STOCK
Corrugated
Lightweight fluted strength
MT · E-FLUTE
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
corrugated board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
FINISH
Honeycomb Board
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
FINISH
Window Patch
FINISH
EVA Foam Insert
FINISH
Paperboard Insert
FINISH
Corrugated Insert
E-Flute CorrugatedSBS PaperboardPVC / AcrylicRigid BoardCMYK PrintMatte LaminationGloss LaminationSpot UV

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Custom Die-Cut Structure
Precisely engineered display — holds product at optimal viewing angle.
CMYK Full-Colour Print
Brand graphics, product photography, pricing, and offers printed on all faces.
Flat-Pack Shipping
Ships flat and assembles without tools — minimises freight cost.
Header Card
Oversized header panel for maximum shelf-top brand impact.
Spot UV Highlight
Gloss UV on logo or hero image against matte laminated base.
Hot Foil Accent
Metallic foil on premium display tier lines.
Corrugated Strength
B or E-flute corrugated provides rigid, freestanding structure.
Shelf Dividers
Internal partitions keep products organised and facing forward.
Header Hole / Clip Strip
Clip-strip or peg-hook header for aisle end and checkout display.
Custom Size & Tiers
Single to 5+ tier configurations — matched to your planogram.
CMYK PrintingCustom Die-CutFlat-Pack AssemblyHeader Card PrintSpot UVHot Foil
Measure Twice

Sizing & dieline.

Every Pop up Display Boxes is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Any size — built to your product
Custom dieline
Stock Dimensions
Common: counter 10 × 8 × 12 in · floor 18 × 12 × 48 in erected
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Pop up Display Boxes is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Pop up Display Boxes.

Retail receiving teams and floor staff rarely have time to assemble complex displays. Pop-up construction arrives ready — unfold the box, load product, place on counter or shelf. This dramatically improves display compliance across locations. A display that requires 10 steps to set up will be assembled incorrectly at 40% of locations; a pop-up gets it right 95% of the time.
Quality pop-up displays use reinforced hinge construction that handles multiple load-and-deplete cycles without structural failure. The locking mechanism should hold the display fully open under product weight without requiring tape or adhesive to maintain shape. Requesting a structural sample and stress-testing it before placing a volume order is always worthwhile.
Yes — and for high-volume programs, shipping displays pre-loaded to retail locations saves significant labor cost. The display collapses flat for shipping, product is loaded before collapse, and the display pops up with product already inside upon opening. This requires structural testing to ensure product isn't damaged during transit in the collapsed state.
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