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HomeCustom Pillow BoxesSelf-Lock Pillow Box

Self-Lock Pillow Box.

A tab that catches — closure without glue, tape or a second thought.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Any size
✨ Finishes
Matte LaminationGloss LaminationSpot UV
▤ Materials
SBS PaperboardKraft BoardArt PaperSpecialty Paper
☑ Features
Tuck-end closureCustom insertsCustom sizesFree design help
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§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
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§ 04
Any Size
Size & Dimensions
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USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Self-Lock Pillow Box

A tab that catches — closure without glue, tape or a second thought.

Locking tabs turn the curved end into a genuine closure. It stops the box springing open in a bag, which the plain version sometimes does.

500
Min. order
15–20 business days
Lead time
Any size
Dimensions
Self-Lock Pillow Box
Matte Lamination · Gloss Lamination · Spot UV
Crafted to specification

Every detail. Intentional.

It stays shut in a bag

The plain version does not.

Tabs catch on the score

No glue, no tape.

Reopened without damage

Which gifting requires.

Die complexity increases

More cuts, tighter tolerance.

Board must hold the tab

Thin stock tears out.

Still assembles by hand

Seconds per unit.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Self-Lock Pillow Box is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

The Weakness Fixed
Standard ends hold by friction only
Shakes open
The Mechanism
Tab and slot in the curved flaps
Positive engagement
Cost
Nothing in material, little in die
Cheap upgrade
What It Enables
Shipping and repeated handling
Mailers, subscriptions, shelves
Trade-Off One
Slightly less pure curve
Tab interrupts the score
Trade-Off Two
Marginally more effort to close
Not significant
Sample It
Filled box, real handling
Lock geometry
Unchanged
Still needs flat contents
Locking adds no volume

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
20–24pt Board
Higher caliper — the lock adds stress.
Standard
Kraft Grades
The natural register.
Natural
Precision Tab Dies
The lock's engagement.
Critical
Coloured Stocks
Palette gifting.
Occasion
Recycled Grades
PCW content.
Sustainable
Finish
Positive Lock Engagement
Stays shut in transit.
Essential
Foil and Print
The standard finishing menu.
Standard
Window Options
With structural care.
Display
Flat-Pack Shipping
The format's virtue retained.
Practical
Sampled Tab Fit
Tested before production.
Quality
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
FINISH
Window Patch
FINISH
Paperboard Insert
SBS PaperboardKraft BoardArt PaperSpecialty PaperMatte LaminationGloss LaminationSpot UV

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

CMYK Print
Full-colour print on all visible exterior surfaces.
Hot Foil Stamping
Metallic foil accent — elevates small format packaging.
Embossing
Raised brand mark or pattern pressed into the board.
Matte or Gloss Lamination
Protective laminate layer on printed surface.
Spot UV
Selective gloss contrast on logo or illustration.
Window Patch
Optional window available.
Hang Tab
Optional hang tab for retail display.
Soft-Touch Finish
Velvety matte exterior for premium gift feel.
Custom Size
Any inner dimension — matched to your product.
Kraft Natural
Uncoated kraft for eco-brand aesthetic.
CMYK PrintingHot FoilEmbossingWindow PatchDie-Cut
Measure Twice

Sizing & dieline.

Every Self-Lock Pillow Box is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Any size — built to your product
Custom dieline
Stock Dimensions
Common: 4 × 3 × 1 in · 7 × 5 × 1.5 in — locking ends
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Self-Lock Pillow Box is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Self-Lock Pillow Box.

Self-Lock Pillow Box from PackTist can be fully customized: dimensions to your exact product specifications, full-color custom print inside and out, choice of board weight and material, matte or gloss lamination, foil stamping, embossing, spot UV, and specialty finishes. Tell us your product dimensions and brand requirements — we'll recommend the right specification for your application and budget.
PackTist's MOQ is 500 units for most folding carton and flexible packaging formats, and 100 units for rigid box construction. Contact our team for specific MOQ information on your packaging format.
Standard production is 15–20 business days after artwork approval. Rush production at 10–12 days is available when timelines require it. Contact PackTist for current production schedule availability for your specific order.
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