
Custom Toy Boxes.
Final price depends on size, material, finish and quantity. Your packaging manager confirms it before production.
Your custom box, quoted.
The full specification book.
Six chapters. Six colours. Click a tab to turn the page.
Toy Boxes
Designed for a child's eye level and a parent's compliance questions.
Toy packaging has to sell from a low shelf and carry age grading and safety marking. Windows and try-me apertures do the selling.

Every detail. Intentional.
Read from below
Child eye level, not adult.
Age marking must appear
Print space planned first.
Windows show the toy
Which is what convinces.
Openings to demonstrate
Demonstration without opening.
Inserts hold parts in place
Rattle reads as broken.
Character licensing sign-off
Approval time is planned for.

Built like architecture.
Every order of Custom Toy Boxes is an engineered build, measured, dieline-cut and hand-wrapped to spec. Below is the standard build sheet.
✦ Need a custom spec? Talk to our atelier. Every detail is negotiable.
Every surface, hand-selected.
What this product is built from, and the surfaces it takes. Below the build sheet sits the full swatch library. Every option applies across our range, and a physical swatch set is available on request.
Material
The board and paper your box is built from.
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How the outer surface looks, feels, and catches light.
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Closures, linings, and hardware that complete the build.
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◷ FINISH✦ Mix and match across all three and we'll build your exact combination.
The full kit of capabilities.
Sizing & dieline.
We cut Custom Toy Boxes to a dieline built around your product instead of pulling a stock size off the shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.
Length, width and height of the item itself, at its widest points. Measure the product, not the box you happen to use today.
Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.
We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.
✦ Not sure of your size? Send us the product and we measure it and build the dieline.
Pricing & minimums.
We price Custom Toy Boxes per specification rather than from a fixed list, because the same build in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.
The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.
Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.
Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.
Full-bleed print inside and out costs more than a one-sided design on natural stock.
Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.
Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.
✦ Quotes returned within 24 hours.
Questions, answered.
Everything you need to know about Custom Toy Boxes.
Put the main graphics and the toy itself where a child's eye level lands, which is low on the front panel. Children spot the box from below, while the adult reads the age grading and details from above.
We plan the print so both readers get what they need. The top and upper side panels carry the information parents look for, and the front does the selling to the child.
Yes, we cut try-me apertures that expose a button or switch so the toy can be demonstrated in the pack. Windows do the rest by showing the product, which is what convinces most buyers.
Window film is kept within the thickness limits that apply to toy packaging. The aperture is positioned together with the insert, so the button lines up exactly with the opening.
A fitted insert holds each piece in its own place, because a rattle in the box reads as broken to a shopper. We cut inserts from board to match the toy and its accessories.
The box is glued and interlocked with no staples and no sharp edges. We also design for tool-free opening, since wire ties and plastic clamshells have largely given way to packs a parent can open by hand.
We print CMYK with Pantone matching for character colours, and add foil, spot UV or gloss lamination where the design calls for it. Licensed characters usually need an exact colour match, so we proof against the reference you're given.
Build licensor approval time into the schedule, since sign-off can apply to the proof and to the printed sample.
We start from the insert, laying out the toy and every accessory, and size the outer box around that. Toy boxes on this line are fully custom, so there's no fixed size list to choose from.
Send the toy and parts, or accurate measurements of each, plus any shelf height limit your retailer has given you. The proof shows the insert layout and the outer size together, with space reserved for the age grading and a tracking label.
We make toy boxes from 500 units upward. That lets a small toy maker test a new product in a few stores before committing, and runs scale up to 100,000 for wider retail.
The dieline, insert layout and artwork help are free. We ship across the USA, including to distribution centres if your retailer asks for that.
Production is 7 to 10 business days, and rush jobs can be turned in 5 to 7. A sample comes first, taking 5 to 7 business days, and its fee is applied to the production invoice.
With licensed toys the sample often goes to the licensor as well, so allow for their review before you book the full run. Check the sample with the real toy in the insert, since fit is easier to adjust now than after printing.
We use board tested for lead and phthalates, and inks kept within heavy-metal limits. Recycled grades and recyclable board are available where the testing allows it.
The panels are laid out with room for the required marks, and we can reserve a zone for a tracking label that ties each box back to its production run.
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Ready to start your Custom Toy Boxes project?
Get a free quote in 24 hours. Our atelier is here to help.


