Dedicated Packaging Manager on Every Order
Dedicated Packaging Manager on Every OrderFree Design Support on Every Custom OrderLow MOQ, Minimums Vary by ProductDedicated Packaging Manager on Every OrderFree Design Support on Every Custom OrderLow MOQ, Minimums Vary by ProductDedicated Packaging Manager on Every OrderFree Design Support on Every Custom OrderLow MOQ, Minimums Vary by ProductDedicated Packaging Manager on Every OrderFree Design Support on Every Custom OrderLow MOQ, Minimums Vary by Product
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Custom Toy Boxes.

🏷 Key Specs
📦 500 min. order⏱ 7–10 business days lead time📐 Any size
✨ Finishes
✦ Matte Lamination✦ Gloss Lamination✦ Spot UV
▤ Materials
▪ SBS Paperboard▪ Kraft Board▪ Art Paper▪ Specialty Stock
☑ Features
✓ Tuck-end closure✓ Custom inserts✓ Custom sizes✓ Free design help
Starting at
$1.00per unit
🛒 Add to Cart

Final price depends on size, material, finish and quantity. Your packaging manager confirms it before production.

❋ Every Order Includes
Dedicated Packaging ManagerFree Design SupportProof Before ProductionProduction Starts Within 5 Business Hours of ApprovalFree Standard Shipping in the USAAny Size, Made to OrderDedicated Packaging ManagerFree Design SupportProof Before ProductionProduction Starts Within 5 Business Hours of ApprovalFree Standard Shipping in the USAAny Size, Made to Order
★ GET A QUOTEQuick Response

Your custom box, quoted.

01
❋§ 01
1:1
Packaging Manager
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◷§ 02
7–10 business days
Day Standard Lead
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✦§ 03
Free
Design Support
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◇§ 04
Any Size
Size & Dimensions
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◉§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Toy Boxes

Designed for a child's eye level and a parent's compliance questions.

Toy packaging has to sell from a low shelf and carry age grading and safety marking. Windows and try-me apertures do the selling.

500
Min. order
7–10 business days
Lead time
Any size
Dimensions
Custom Toy Boxes
Matte Lamination · Gloss Lamination · Spot UV
Crafted to specification

Every detail. Intentional.

Read from below

Child eye level, not adult.

Age marking must appear

Print space planned first.

Windows show the toy

Which is what convinces.

Openings to demonstrate

Demonstration without opening.

Inserts hold parts in place

Rattle reads as broken.

Character licensing sign-off

Approval time is planned for.

Custom Toy Boxes, construction detail
No. 04 · Construction detail
Technical Specs

Built like architecture.

Every order of Custom Toy Boxes is an engineered build, measured, dieline-cut and hand-wrapped to spec. Below is the standard build sheet.

The Regime
CPSIA (lead, phthalates, testing)
Applies to packaging too
Documentation
Children's Product Certificate
Third-party lab testing
Mandatory Markings
Age grading, small-parts warning
Placed correctly
Tracking Labels
Traceable to production run
Design the space in
Physical Safety
No staples, no sharp edges
Glued and interlocked
Film Regulation
Thickness limits, suffocation risk
Regulated
Frustration-Free Shift
Wire ties and clamshells retired
Parental pressure
Dual Audience
Child's eye level, adult's reading
The retail brief

✦ Need a custom spec? Talk to our atelier. Every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet sits the full swatch library. Every option applies across our range, and a physical swatch set is available on request.

Material
CPSIA-Compliant Board
Tested for lead and phthalates.
Required
Compliant Inks
Heavy-metal limits.
Required
Regulated Window Film
Thickness within limits.
Safety
Glued Constructions
No staples.
Safety
Recycled Grades
Where testing permits.
Sustainable
Finish
Age Grading Prominence
The adult's purchase decision.
Compliance
Small-Parts Warning
Correctly worded and placed.
Safety
Tracking Label Zone
Recall traceability.
Compliance
Try-Me Apertures
Product demonstrated in pack.
Retail
Tool-Free Opening
The frustration-free standard.
Experience
01 · Base Stock

Material

The board and paper your box is built from.

◷ ECO
Recycled Board
100% post-consumer waste
MT · ECO
◷ FINISH
Recycled Paperboard
◷ FINISH
Kraft Board
◷ FINISH
SBS Paperboard
◷ FINISH
Folding Box Board
◷ FINISH
CCNB Recycled Board
◷ FINISH
White Kraft Board
◷ FINISH
Black Kraft Board
◷ FINISH
Uncoated Paperboard
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

◷ FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
◷ FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
◷ FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
◷ FINISH
Matte Lamination
◷ FINISH
Gloss Lamination
◷ FINISH
Soft Touch Lamination
◷ FINISH
Gold Foil
◷ FINISH
Silver Foil
◷ FINISH
Spot UV
◷ FINISH
Holographic Foil
◷ FINISH
Embossing
◷ FINISH
Debossing
◷ FINISH
Anti Scratch Matte
◷ FINISH
Aqueous Coating
◷ FINISH
Full UV Coating
◷ FINISH
Raised Spot UV
◷ FINISH
Drip Off UV
◷ FINISH
Pearl Coating
◷ FINISH
Textured Varnish
◷ FINISH
Sand Touch Coating
◷ FINISH
Glitter UV
◷ FINISH
Rose Gold Foil
◷ FINISH
Rainbow Foil
◷ FINISH
Copper Foil
◷ FINISH
Cold Foil
◷ FINISH
Foil Embossing
◷ FINISH
Blind Embossing
◷ FINISH
Multi Level Embossing
◷ FINISH
Sculpted Embossing
◷ FINISH
Die Cut Detailing
◷ FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

◷ FINISH
Window Patch
◷ FINISH
Belly Band
◷ FINISH
Paperboard Insert
◷ FINISH
Acetate Sleeve
◷ FINISH
Paper Sleeve
SBS PaperboardKraft BoardArt PaperSpecialty StockMatte LaminationGloss LaminationSpot UV

✦ Mix and match across all three and we'll build your exact combination.

What We Make

The full kit of capabilities.

✓
CMYK + PMS Printing
Precise full-colour print with Pantone colour matching.
✓
Hot Foil Stamping
Gold, silver, rose gold, or holographic foil on any surface.
✓
Embossing / Debossing
Tactile raised or recessed branding pressed into the board.
✓
Spot UV Coating
Selective gloss highlight on logo or key artwork.
✓
Matte Soft-Touch Lamination
A velvet matte lamination that feels soft the moment the box is picked up.
✓
Gloss Lamination
Full-surface gloss for vibrant, vivid colour pop.
✓
Window Patching
Optional clear PET window to reveal product inside.
✓
Custom Die-Cut
Any structural shape, drawn around the exact dimensions of your product.
✓
Custom Insert
Foam, paperboard, or velvet insert to protect and present.
✓
Recyclable Board
Board and paper from sustainably managed sources, supplied as standard rather than as an option.
✓ CMYK Printing✓ Hot Foil✓ Embossing✓ Spot UV✓ Custom Die-Cut✓ PMS Matching
Measure Twice

Sizing & dieline.

We cut Custom Toy Boxes to a dieline built around your product instead of pulling a stock size off the shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Any size, built to your product
Custom dieline
Stock Dimensions
Fully custom, retail toy packaging formats
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points. Measure the product, not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

✦ Not sure of your size? Send us the product and we measure it and build the dieline.

What It Costs

Pricing & minimums.

We price Custom Toy Boxes per specification rather than from a fixed list, because the same build in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
7–10 business days
After artwork approval
Rush Lead Time
5–7 business days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free, included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours.

Frequently Asked Questions

Questions, answered.

Everything you need to know about Custom Toy Boxes.

Put the main graphics and the toy itself where a child's eye level lands, which is low on the front panel. Children spot the box from below, while the adult reads the age grading and details from above.

We plan the print so both readers get what they need. The top and upper side panels carry the information parents look for, and the front does the selling to the child.

Yes, we cut try-me apertures that expose a button or switch so the toy can be demonstrated in the pack. Windows do the rest by showing the product, which is what convinces most buyers.

Window film is kept within the thickness limits that apply to toy packaging. The aperture is positioned together with the insert, so the button lines up exactly with the opening.

A fitted insert holds each piece in its own place, because a rattle in the box reads as broken to a shopper. We cut inserts from board to match the toy and its accessories.

The box is glued and interlocked with no staples and no sharp edges. We also design for tool-free opening, since wire ties and plastic clamshells have largely given way to packs a parent can open by hand.

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