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HomeCustom Tuck BoxesTuck Top Auto-Bottom Boxes

Tuck Top Auto-Bottom Boxes.

A tucking lid for access and a glued base that locks square as the carton erects.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Any size
✨ Finishes
Matte LaminationGloss LaminationSpot UVFoil Stamping
▤ Materials
SBS PaperboardKraft BoardArt Paper LaminateRecycled Paperboard
☑ Features
Tuck-end closureCustom insertsCustom sizesFree design help
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500+
Brands Served
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15–20 business days
Day Standard Lead
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Free
Design Support
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Any Size
Size & Dimensions
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USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Tuck Top Auto-Bottom Boxes

A tucking lid for access and a glued base that locks square as the carton erects.

Pre-glued flaps fold and lock when the box is squared, spreading contents weight across the whole base panel. It removes the failure mode that eventually pushes a tucked bottom open.

500
Min. order
15–20 business days
Lead time
Any size
Dimensions
Tuck Top Auto-Bottom Boxes
Matte Lamination · Gloss Lamination · Spot UV
Crafted to specification

Every detail. Intentional.

Load across the whole base

Rather than concentrated on one tucked flap.

Erects in one motion

Meaningfully faster than folding a lock-bottom.

Above a pound, use it

And for anything in glass, regardless of weight.

Where tucks actually fail

In a warehouse stack, onto the floor.

Small per-unit premium

A more complex die and a gluing operation.

Drop-tested on the base

Filled, because that is what the structure is for.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Tuck Top Auto-Bottom Boxes is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

The Combination
Tucking lid, auto-locking base
Access plus strength
Auto Bottom Mechanic
Pre-glued flaps lock on erection
One motion
Load Distribution
Whole base panel, not one flap
The engineering
Failure Prevented
Bottom pushes open under load
Usually in a stack
Speed Gain
Faster than lock-bottom folding
Real at volume
Cost
More complex die, gluing step
Small premium
Use Threshold
Above ~1lb, or any glass
Practical rule
The Test
Filled drop onto the base
Proves the point

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
SBS 18–24pt
Weight-appropriate caliper.
Standard
FBB
Stiffness at lower weight.
Alternative
Kraft Grades
Natural register with strength.
Natural
E-Flute Hybrid
Where load exceeds board.
Heavy
Recycled Board
PCW content.
Sustainable
Finish
One-Motion Erection
The bench-speed advantage.
Operational
Full Finish Menu
Standard carton finishing.
Standard
Window Options
Contents visibility.
Display
Drop-Tested Base
The structure proven.
Essential
Tuck Top Access
Easy opening and reclosing.
Functional
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
FINISH
Window Patch
FINISH
Paperboard Insert
SBS PaperboardKraft BoardArt Paper LaminateRecycled PaperboardMatte LaminationGloss LaminationSpot UVFoil Stamping

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

CMYK + PMS Printing
Litho or digital print with Pantone colour matching.
Hot Foil Stamping
Gold, silver, rose gold, or holographic foil on any surface.
Embossing / Debossing
Tactile brand mark — raised or recessed into board.
Matte or Gloss Lamination
Full-cover protective laminate on printed surface.
Spot UV Coating
Selective gloss highlight against matte lamination.
Window Patching
Optional PET window available on any panel.
Auto-Lock Bottom
Auto-erecting base — no tape needed, fast assembly.
Soft-Touch Lamination
Velvety matte — popular for premium soap, candle, and beauty lines.
Recyclable Board
FSC-certified paperboard — eco-positioned without sacrificing quality.
Custom Size & Structure
Any width × height × depth — full structural design service.
CMYK PrintingPMS MatchingHot FoilEmbossingWindow PatchingCustom Die-Cut
Measure Twice

Sizing & dieline.

Every Tuck Top Auto-Bottom Boxes is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Any size — built to your product
Custom dieline
Stock Dimensions
Fully custom — TTAB folding carton family
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Tuck Top Auto-Bottom Boxes is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Tuck Top Auto-Bottom Boxes.

At any meaningful packing volume — 50+ boxes per day — the assembly time savings alone justify the cost premium. A standard 4-flap tuck base takes 5–8 seconds to fold and lock correctly; an auto-bottom pops open and locks in under 2 seconds. For heavy products, the glued bottom also provides significantly higher load-bearing capacity, dramatically reducing the in-store damage and collapse rate compared to tucked bases.
Properly constructed auto-bottom boxes handle 3–8 lbs comfortably depending on box dimensions and board weight. For reference: a standard 16 oz glass candle, a full-size wine bottle in a single-bottle box, or a large supplement container all fall within standard auto-bottom capacity. For products at the heavier end, double-wall construction provides additional base strength.
Yes — the auto-bottom mechanism is compatible with most automated erection and filling systems. The pre-glued base sets up consistently, which is critical for automated line performance. The tuck top can be either manually or machine-sealed depending on line configuration. For high-volume operations evaluating automation, auto-bottom construction is often the specification that makes line automation viable.
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