Dedicated Packaging Manager on Every Order
Dedicated Packaging Manager on Every OrderFree Design Support on Every Custom OrderLow MOQ, Minimums Vary by ProductDedicated Packaging Manager on Every OrderFree Design Support on Every Custom OrderLow MOQ, Minimums Vary by ProductDedicated Packaging Manager on Every OrderFree Design Support on Every Custom OrderLow MOQ, Minimums Vary by ProductDedicated Packaging Manager on Every OrderFree Design Support on Every Custom OrderLow MOQ, Minimums Vary by Product
Home›Custom Mylar Bags›Biaxially Oriented Polypropylene (BOPP) Bags

Biaxially Oriented Polypropylene (BOPP) Bags.

🏷 Key Specs
📦 500 min. order⏱ 7–10 business days lead time📐 Standard sizes
✨ Finishes
✦ Matte Lamination✦ Gloss Lamination✦ Spot UV
▤ Materials
▪ SBS Paperboard▪ Kraft Board▪ Art Paper▪ Specialty Stock
☑ Features
✓ Resealable zipper✓ Tear notch✓ Food-grade material✓ Free design help
Starting at
$1.00per unit
🛒 Add to Cart

Final price depends on size, material, finish and quantity. Your packaging manager confirms it before production.

❋ Every Order Includes
Dedicated Packaging ManagerFree Design SupportProof Before ProductionProduction Starts Within 5 Business Hours of ApprovalFree Standard Shipping in the USAAny Size, Made to OrderDedicated Packaging ManagerFree Design SupportProof Before ProductionProduction Starts Within 5 Business Hours of ApprovalFree Standard Shipping in the USAAny Size, Made to Order
★ GET A QUOTEQuick Response

Your custom box, quoted.

01
❋§ 01
1:1
Packaging Manager
02
◷§ 02
7–10 business days
Day Standard Lead
03
✦§ 03
Free
Design Support
04
◇§ 04
Width × length, by fill
Size & Dimensions
05
◉§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

BOPP Bags

Clarity with stiffness, from a film that holds its shape and shows the product.

Oriented polypropylene gives snack and confectionery shelves their crispness. Reverse printing puts the ink behind the film so it survives handling without scuffing.

500
Min. order
7–10 business days
Lead time
Width × length, by fill
Dimensions
Biaxially Oriented Polypropylene (BOPP) Bags
Matte Lamination · Gloss Lamination · Spot UV
Crafted to specification

Every detail. Intentional.

Stiff and clear

It holds shape where softer films slump.

Reverse-printed

Ink behind the film resists scuffing.

Metallise for barrier

Converting clear film into a light barrier.

Snack and confectionery

The shelves the format was built for.

Made for automatic filling

High speed, straight off the reel.

Tear notch sets the opening

So packs open where intended.

Biaxially Oriented Polypropylene (BOPP) Bags, construction detail
No. 04 · Construction detail
Technical Specs

Built like architecture.

Every order of Biaxially Oriented Polypropylene (BOPP) Bags is an engineered build, measured, dieline-cut and hand-wrapped to spec. Below is the standard build sheet.

What It Is
Biaxially oriented polypropylene
A film, not a bag style
Clarity
High
Better than PE or plain PP
Stiffness
Crisp, with a distinct snap
Unlike soft PE
Moisture Barrier
Good
Keeps damp out
Oxygen Barrier
Mediocre
The limitation
Print Surface
Excellent
Why it fronts laminates
Recyclability
Good unlaminated, poor laminated
Single polymer alone
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier. Every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet sits the full swatch library. Every option applies across our range, and a physical swatch set is available on request.

Material
Clear BOPP
Unlaminated single-layer film. High clarity and crispness, good moisture barrier, modest oxygen barrier.
Standalone bags
Metallised BOPP
Vacuum-deposited aluminium on BOPP, adding light and oxygen barrier while keeping the print surface.
Improved barrier
BOPP / VMPET / LLDPE
The standard laminate, with a BOPP outer for print, a metallised middle for barrier and a PE inner for sealing.
Most common laminate
Matte BOPP
Matte-surface variant giving a non-reflective finish without a separate lamination pass.
Premium look
Mono-Material PP
All-polypropylene structure designed to stay recyclable, at a lower barrier than a mixed laminate.
Recyclability-led
Finish
Clear Unprinted
Plain film letting the product do the work. The cheapest option and common in bakery.
Cost-led
Gloss Print
BOPP takes gravure exceptionally well, with sharp detail and strong colour.
Standard
Matte BOPP
Non-reflective surface built into the film rather than added as a laminate.
Premium look
Spot Print
Logo and mandatory copy only, leaving the rest clear.
Visibility
Metallic Effect
Metallised BOPP showing through unprinted areas as mirror silver.
Distinctive
Anti-Fog Treatment
Surface treatment stopping condensation clouding the film on chilled or fresh product.
Fresh produce
01 · Base Stock

Material

The board and paper your box is built from.

◷ FINISH
Clear PETPE Film
◷ FINISH
White PETPE Film
◷ FINISH
Metallized PET Film
◷ FINISH
Kraft Foil Laminate
◷ FINISH
Aluminium Foil Laminate
◷ FINISH
BOPPPE Film
◷ FINISH
Recyclable Mono PE Film
◷ FINISH
PCR Film
◷ FINISH
High Barrier Film
◷ FINISH
Puncture Resistant Film
◷ FINISH
Freezer Safe Film
◷ FINISH
Retort Film
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

◷ FINISH
Matte Finish
◷ FINISH
Gloss Finish
◷ FINISH
Soft Touch Matte
◷ FINISH
Metallized Finish
◷ FINISH
Holographic Film
◷ FINISH
Registered Spot Gloss
◷ FINISH
Spot Matte
◷ FINISH
Tactile Varnish
◷ FINISH
Pearlescent Effect
◷ FINISH
White Ink Printing
◷ FINISH
Transparent Window
◷ FINISH
Frosted Window
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

◷ FINISH
Child Resistant Zipper
◷ FINISH
Press to Close Zipper
◷ FINISH
Slider Zipper
◷ FINISH
Tear Notch
◷ FINISH
Laser Score
◷ FINISH
Spout and Cap
◷ FINISH
Degassing Valve
◷ FINISH
Round Hang Hole
◷ FINISH
Euro Hang Hole
◷ FINISH
Carry Handle
◷ FINISH
Rounded Corners
◷ FINISH
Bottom Gusset
◷ FINISH
Side Gussets
◷ FINISH
K Seal Bottom
◷ FINISH
Plow Bottom
◷ FINISH
Tamper Evident Seal
SBS PaperboardKraft BoardArt PaperSpecialty StockMatte LaminationGloss LaminationSpot UV

✦ Mix and match across all three and we'll build your exact combination.

What We Make

The full kit of capabilities.

✓
Clear BOPP Bags
High-clarity unlaminated film for bakery, confectionery and produce.
✓
Gravure Printing
BOPP holds fine detail and strong colour better than most films.
✓
Metallised BOPP
Added light and oxygen barrier while keeping the print surface.
✓
Matte BOPP Film
Non-reflective finish built into the film itself.
✓
Anti-Fog Treatment
Prevents condensation clouding on chilled and fresh product.
✓
Mono-Material PP
All-PP structures that stay recyclable.
✓
Laminated Structures
BOPP as the printed outer over metallised or foil layers.
✓
Heat Seal & Zipper
Both closures available depending on the structure.
✗
Oxygen Barrier Alone
Plain BOPP is a mediocre oxygen barrier. For coffee, nuts or crisps it needs laminating to something that handles oxygen.
✗
Recyclable When Laminated
Unlaminated BOPP recycles well. Bond it to other polymers and that advantage is gone.
✓ CMYK Printing✓ Hot Foil✓ Embossing✓ Spot UV✓ Custom Die-Cut✓ PMS Matching
Measure Twice

Sizing & dieline.

Every Biaxially Oriented Polypropylene (BOPP) Bags is made to your fill, not pulled off a shelf. A pouch is quoted width × length, plus the gusset that lets it stand. Tell us what goes inside and how much of it, and we return a measured spec, free, before you commit to anything.

Size Range
Width × length, by fill
Custom dieline
Stock Dimensions
Common: 4 × 6 in · 6 × 9 in · 8 × 12 in
W × L + gusset
Print Layout
Flat bag template, free with every quote
AI / PDF
Artwork Setup
Free structural design
Included
Tolerance
±2 mm on bag width
Industry standard
How to measure
01
Start with the fill

A pouch is sized by what goes in it, not by outside dimensions. Give us the fill weight and, if you can, the bulk, since 500 g of granola needs far more bag than 500 g of powder.

02
Width and length

We quote width × length, then the bottom gusset depth that sets the footprint. Three figures, and the gusset is the one most often left off.

03
Say what it must do

Zipper or heat seal only, valve or no valve, window or full barrier. These change the film and the bag height, so they belong in the spec rather than added afterwards.

Available constructions
Flat PouchStand-UpSide GussetClear BOPPHeat Seal

✦ Not sure of your size? Send us the product and we measure it and build the dieline.

What It Costs

Pricing & minimums.

We price Biaxially Oriented Polypropylene (BOPP) Bags per specification rather than from a fixed list, because the same build in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
7–10 business days
After artwork approval
Rush Lead Time
5–7 business days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free, included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours.

Frequently Asked Questions

Questions, answered.

Everything you need to know about Biaxially Oriented Polypropylene (BOPP) Bags.

Biaxially oriented polypropylene is stretched in two directions during manufacture, which gives it high clarity and a crisp snap that softer PE films lack. It holds its shape on the shelf where a polyethylene bag slumps. Moisture barrier is good and the print surface is excellent, which is why BOPP fronts most laminates.

The limitation is oxygen barrier, which is mediocre in clear BOPP on its own.

The ink is printed on the inside of the outer film, so it sits behind the BOPP and cannot be scuffed off in handling. Gravure on BOPP holds sharp detail and strong colour, and the film protects it. A matte BOPP variant gives a non-reflective surface built into the film rather than added as a laminate.

Spot print leaves most of the film clear for the product to show through.

When the product needs light or oxygen barrier that clear BOPP cannot give. Vacuum-deposited aluminium on BOPP adds both while keeping the print surface. The most common laminate is BOPP outer, VMPET middle and LLDPE inner, which prints, blocks and seals in that order.

Unprinted areas of a metallised film show as mirror silver, which is used as a design effect in crisps.

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