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HomeCustom Cardboard BoxesCushion Packaging Boxes

Cushion Packaging Boxes.

Compressible contents in a box sized for what it becomes, not what it ships as.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
KraftFull CMYKMattePrinted Band
▤ Materials
E-Flute CorrugatedFolding BoxboardCompression BagClear Window Film
☑ Features
Self-locking flapReinforced structureCustom sizesFree design help
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01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
Length × width × height
Size & Dimensions
05
§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Cushion Packaging Boxes

Compressible contents in a box sized for what it becomes, not what it ships as.

Cushions and inserts compress for freight and recover on the shelf. The pack has to allow both, and let the fabric breathe while it waits.

500
Min. order
15–20 business days
Lead time
Length × width × height
Dimensions
Cushion Packaging Boxes
Kraft · Full CMYK · Matte
Crafted to specification

Every detail. Intentional.

Compressed to ship

Recovered to sell.

Fabric must breathe

Airtight wrap causes mildew.

Dimensional weight dominates

Volume is the cost.

Windows show the cover

Texture sells it.

Fill type declared

How cushions are chosen.

Carry handles for bulk

Taken out by hand.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Cushion Packaging Boxes is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Dominant Cost
Freight, not materials
Billed on volume
Solution
Vacuum compression
Fraction of loose volume
Side Effect
Fill needs recovery time
Hours to over a day
Risk
Customer sees a flat cushion
Assumes poor quality
Fix
Prominent recovery guidance
At the moment of opening
Retail Priority
Looking full
Compression is wrong
Retail Feature
Window or touch opening
Customers feel fabric
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
Compression Bag
Vacuum bag inside the carton, reducing shipped volume substantially.
Shipping
E-Flute Corrugated
Shipper-rated outer for bulky low-weight items.
Shipping
Folding Boxboard
Retail carton where presentation matters more than transit strength.
Retail
Clear Window Film
Shows fabric colour and texture, which is what customers buy on.
Retail
Reinforced Carry Handle
For bulky retail packs carried out of a shop.
Retail
Finish
Full CMYK
Photographic artwork showing the cushion in a room setting.
Retail
Recovery Guidance Print
Prominent instruction about decompression time, placed where it is seen on opening.
Essential if compressed
Window Panel
Shows actual fabric colour and weave.
Retail driver
Kraft Natural
Minimal, sustainability-led presentation.
Natural ranges
Printed Band
Sleeve carrying brand and care information around a plain carton.
Flexible
Care and Fill Panel
Fill type, cover material and washing guidance.
Practical
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
STOCK
Corrugated
Lightweight fluted strength
MT · E-FLUTE
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
corrugated board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
FINISH
Honeycomb Board
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Kraft Natural
Eco, uncoated, honest
PT · KRAFT
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Glitter UV
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
BRANDING
Belly Band
Printed wrap-around sleeve
AD · WRAP
FINISH
Window Patch
FINISH
Belly Band
FINISH
Paperboard Insert
FINISH
Corrugated Insert
FINISH
Tear Strip
FINISH
Acetate Sleeve
FINISH
Paper Sleeve
FINISH
Corner Protectors
E-Flute CorrugatedFolding BoxboardCompression BagClear Window FilmKraftFull CMYKMattePrinted Band

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Vacuum Compression Packs
Substantially reduced shipped volume and freight cost.
Recovery Guidance Layouts
Prominent instruction where the customer sees it on opening.
Window Panels
Shows fabric colour and weave for retail.
Touch Openings
Lets customers feel the fabric in store.
Reinforced Carry Handles
For bulky retail packs.
Retail and Shipping Versions
Different specifications for genuinely different jobs.
Care Information Panels
Fill type, cover material and washing guidance.
Bulk Multi-Packs
Trade and contract supply formats.
Compressed Cushions for Retail Display
A cushion on a shop shelf has to look full. Compression is a shipping tool, not a retail one.
Compression Without Recovery Guidance
Customers open the box, see something flat and creased, and assume the product is poor. Telling them costs nothing and prevents the complaint.
Volume ReductionRecovery GuidanceWindow DisplayCarry HandleCustom Print
Measure Twice

Sizing & dieline.

Every Cushion Packaging Boxes is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Length × width × height
Custom dieline
Stock Dimensions
Common: 18 × 18 × 5 in · 20 × 20 × 6 in
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

Available constructions
Bulk FormatCompression PackWindow OptionCarry HandleStackable

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Cushion Packaging Boxes is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Cushion Packaging Boxes.

For shipping, usually yes — the freight saving is substantial and recurs on every shipment. But there is one thing you must do alongside it.

Cushions are almost all air, and carriers bill on dimensional weight, so you are paying to ship volume rather than product. Vacuum compression can reduce that volume to a fraction of loose, and on any real quantity that is a meaningful ongoing saving.

The catch is recovery time. Foam and fibre fill decompress over hours, sometimes more than a day. A customer who opens the box straight away sees something flat and creased, does not know it will recover, and concludes the product is poor — so you get a complaint or a return on a perfectly good cushion.

The fix is purely packaging: print a prominent, clear recovery instruction where the customer sees it at the moment of opening, stating that the cushion will regain its shape and roughly how long it takes. Not in a leaflet — on the inside of the lid or on the bag itself.

For retail display, do not compress. A cushion in a shop has to look full.

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