
Flat Bottom Pouches.
A folded base that opens flat, so the pack stands square as contents settle.
Your custom box, quoted.
The full specification book.
Six chapters. Six colours. Click a tab to turn the page.
Flat Bottom Pouches
A folded base that opens flat, so the pack stands square as contents settle.
It presents like a rigid pack while shipping flat, which is the whole commercial argument. The base geometry is what keeps it facing forward rather than slumping when half empty.

Every detail. Intentional.
Square when full or half
The base holds its shape as contents settle.
Rigid presence, flat freight
The trade-off the format resolves.
Reseal for daily use
Zippers where the pack is opened repeatedly.
Panels on every face
Front, back, base and both sides.
Layers set by the date
Structure follows the product's stability.
Notch entry standard
First open above the closure.
Built like architecture.
Each Flat Bottom Pouches is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.
✦ Need a custom spec? Talk to our atelier — every detail is negotiable.
Every surface, hand-selected.
What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.
Material
The board and paper your box is built from.
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How the outer surface looks, feels, and catches light.
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Closures, linings, and hardware that complete the build.
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◷ FINISH✦ Mix and match across all three — we'll build your exact combination.
The full kit of capabilities.
Sizing & dieline.
Every Flat Bottom Pouches is made to your fill, not pulled off a shelf. A pouch is quoted width × length, plus the gusset that lets it stand — tell us what goes inside and how much of it, and we return a measured spec, free, before you commit to anything.
A pouch is sized by what goes in it, not by outside dimensions. Give us the fill weight and, if you can, the bulk — 500 g of granola needs far more bag than 500 g of powder.
We quote width × length, then the bottom gusset depth that sets the footprint. Three figures, and the gusset is the one most often left off.
Zipper or heat seal only, valve or no valve, window or full barrier. These change the film and the bag height, so they belong in the spec rather than added afterwards.
✦ Not sure of your size? Send us the product — we measure it and build the dieline.
Pricing & minimums.
Flat Bottom Pouches is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.
The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.
Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.
Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.
Full-bleed print inside and out costs more than a one-sided design on natural stock.
Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.
Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.
✦ Quotes returned within 24 hours — no obligation, no account required.
What brands say.
“The best packaging partner we've ever worked with. Every box feels like an event.”
“Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.”
“Fast turnaround, flawless quality, and the design support is genuinely exceptional.”
Questions, answered.
Everything you need to know about Flat Bottom Pouches.
The base. A stand-up pouch has a folded gusset at the bottom that opens into a rough oval when filled. A flat bottom pouch has a genuine rectangular panel as its base.
That single difference cascades. The flat bottom stands square rather than rounded, keeps its shape as the contents go down, blocks flush against neighbouring packs on a shelf, and stacks properly in a case. It also gives you two full side panels that take print, where a stand-up pouch just has creased folds.
The flat bottom costs more — more film, more seals, and it needs a stiffer laminate. Choose it when the pack is seen on a shelf or kept on a counter. A stand-up pouch is the better value where it isn't.
Because it behaves like a box. The rectangular base and the squared side gussets give it a carton-like profile that holds under its own weight, so it sits, stacks and blocks the way a folding carton does rather than the way a bag does.
The two names are used interchangeably in the trade. "Box pouch" tends to be used more in North America, "flat bottom" more broadly. Some suppliers also call it a "block bottom" pouch. They are all the same construction.
Yes, and this is one of the most common combinations we quote. Flat bottom plus degassing valve plus matte kraft is close to the default specification for speciality coffee.
The valve is heat-welded into the film during manufacture, usually on the front or a side gusset. It lets carbon dioxide out — which fresh-roasted coffee releases for several days — while keeping oxygen from getting in. Without it a sealed bag of fresh coffee inflates and can split a seal.
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