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HomeCustom Bakery PackagingPancake Box

Pancake Box.

Steam versus heat — the hardest balance in breakfast delivery.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Any size
✨ Finishes
White CoatedNatural KraftCMYK Print
▤ Materials
Food-Grade PaperboardPE-Coated KraftGreaseproof PaperCompostable Pulp
☑ Features
Food-grade materialGrease-resistant coatingCustom sizesFree design help
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01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
Any Size
Size & Dimensions
05
§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Pancake Box

Steam versus heat — the hardest balance in breakfast delivery.

Pancakes leave the griddle at their best and steam themselves soft in anything sealed. Vent tuning is the craft, and syrup is the catastrophic failure to design against.

500
Min. order
15–20 business days
Lead time
Any size
Dimensions
Pancake Box
White Coated · Natural Kraft · CMYK Print
Crafted to specification

Every detail. Intentional.

Vents placed where steam collects

Tuned to real delivery times.

Syrup breaches are total

Wells or sealed side cups.

Three attacks at once

Heat, moisture and grease.

Square for delivery totes

Level tops, stackable.

Compartments for sides

Bacon has its own grease agenda.

Test at delivery duration

Not at counter service times.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Pancake Box is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Core Physics
Steam vs heat balance
The whole craft
Vents
High, generous, tuned
Where steam gathers
Triple Attack
Heat + moisture + syrup
Material must hold
Syrup Rule
Wells or sealed cups
Breach = catastrophe
Delivery Design
Square, level, tote-fit
The rebuilt category
Compartments
Sides without transfer
Bacon's agenda
Test Standard
Real delivery times
Not counter times
Register
Diner-warm morning
Buttermilk voice

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
Clay-Coated Board
The heat-moisture-grease standard.
Standard
Treated Kraft
The natural-register alternative.
Natural
Clamshell Builds
The hinged service format.
Format
Compartment Trays
Sides-separated interiors.
System
Syrup Cup Wells
The breach-prevention seat.
Critical
Finish
Vent Architecture
The tuned steam ports.
Functional
Diner Typography
The griddle register.
Signature
Gloss Interior
Syrup-wipeable surfaces.
Practical
Delivery-Stable Close
Tote-handling closures.
Delivery
Morning Palettes
The breakfast voice.
Voice
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
FINISH
Glassine Paper
FINISH
Grease Resistant Paper
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Kraft Natural
Eco, uncoated, honest
PT · KRAFT
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
BRANDING
Belly Band
Printed wrap-around sleeve
AD · WRAP
FINISH
Window Patch
FINISH
Belly Band
FINISH
Paperboard Insert
FINISH
Plastic Blister Tray
FINISH
Tamper Evident Seal
FINISH
Glassine Wrap
FINISH
Sticker Seal
FINISH
Acetate Sleeve
FINISH
Paper Sleeve
Food-Grade PaperboardPE-Coated KraftGreaseproof PaperCompostable PulpWhite CoatedNatural KraftCMYK Print

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Food-Safe PE Coating
FDA-approved polyethylene coating — safe for direct food contact.
Custom Cavity / Compartment
Die-cut dividers or moulded compartments keep items separated.
CMYK Brand Print
Full-colour print in food-safe inks — brand every surface.
Grease & Moisture Resistance
Barrier board prevents oils and liquids from seeping through.
Compostable Option
Bagasse or PLA board — certified commercially compostable.
Stackable Design
Rigid base allows trays to stack safely for storage and transport.
Window Lid Option
Clear PET lid shows off contents in bakery and café display.
Custom Size & Depth
Any footprint and wall height — matched to your portions.
Emboss / Print on Lid
Logo-embossed or printed lids for brand elevation.
Kraft Eco Finish
Uncoated kraft version fully recyclable at end of life.
Food-Safe CoatingCMYK PrintCustom CavityMoisture-ResistantStackable
Measure Twice

Sizing & dieline.

Every Pancake Box is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Any size — built to your product
Custom dieline
Stock Dimensions
Common: 6 × 6 × 3 in (stack) · 8 × 8 × 3 in (with sides)
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Pancake Box is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Pancake Box.

Interior food-contact surfaces must meet FDA food contact material standards. Grease-resistant coating prevents oil migration from butter-rich baked goods. For directly food-contacted surfaces, the coating must be food-safe. Any printing inks on exterior surfaces should be food-safe. Specify food contact requirements explicitly when requesting a quote — most bakery packaging suppliers use compliant materials as standard but documentation should be confirmed.
Custom packaging at PackTist's 500-unit MOQ is accessible for most established bakeries. For businesses at early stages, a custom label on standard food-service boxes provides brand presence at minimal tooling investment. Prioritize custom packaging for your highest-volume and highest-price-point products first — these generate the fastest return on packaging investment.
Adequate board weight, proper corner construction, and appropriately sized box dimensions that don't allow internal product movement are the key protection factors. For fragile decorated items, a snug fit prevents movement during transit. Boxes too large for the product allow products to shift; boxes too small compress delicate decorations.
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