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HomeCustom Mylar BagsQuad Seal Bags

Quad Seal Bags.

Sealed at all four corners — straight sides, a flat face and five printable panels.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
MatteGlossKraftMetallic
▤ Materials
Metallised LaminateAluminium FoilKraft / PEHeavy Gauge Film
☑ Features
Resealable zipperTear notchFood-grade materialFree design help
❋ Trusted By 500+ Brands
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01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
Width × length + side gussets
Size & Dimensions
05
§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Quad Seal Bags

Sealed at all four corners — straight sides, a flat face and five printable panels.

Seams at every edge give the pack carton-like geometry while it still ships flat. It stands unaided when filled, which is why premium coffee and pet ranges chose it over cartons.

500
Min. order
15–20 business days
Lead time
Width × length + side gussets
Dimensions
Quad Seal Bags
Matte · Gloss · Kraft
Crafted to specification

Every detail. Intentional.

Four corner seams

Straight sides rather than a rounded pouch.

Five printable panels

Front, back and both gussets carry design.

Stands without a box

Carton presence at flexible economics.

Zipper or tin-tie

Both reclose a pack used across weeks.

Valves for fresh roast

Degassing without letting oxygen back.

Premium shelf register

Matte laminates and full coverage print.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Quad Seal Bags is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Construction
Four vertical corner seals
Acts as corner posts
Printable Panels
Four — front, back, two sides
Real panels, not folds
Measured As
Width × length + side gussets
Never L × W × H
Best For
Dense and heavy fills
Resists bulging
Stacking
Straight sides, stable pallet
Structural advantage
Handle
Reinforced die-cut, 5 kg and up
Recommended
Relative Cost
Below flat bottom, above side gusset
Good middle ground
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
Heavy-Gauge BOPP / PE
Thicker laminate for the abrasion and load that come with dense fills.
Recommended
BOPP / VMPET / LLDPE
Standard metallised barrier, right for most dry goods and pet food.
Most specified
PET / AL / PE (foil)
Full barrier that keeps pet-food fats and nuts tasting freshly packed.
Oily contents
Kraft / PE
Paper outer for natural and premium positioning, which suits the squared profile.
Premium look
Reinforced Handle Patch
Extra material at the die-cut handle so it does not tear under a heavy fill.
5 kg and up
Wide-Profile Zipper
Larger track that resists clogging from powders and granules.
Dry goods
Finish
Matte Lamination
The premium pet food and speciality standard, and it suits the squared shape.
Most requested
Gloss Lamination
Bright saturated colour for grocery and value tiers.
Mass retail
Kraft Outer
Natural positioning on grain, pulses and natural pet food.
Natural ranges
Side Panel Print
Feeding guides, ingredients and certifications on the real side panels.
Practical use
Metallic Reveal
Unprinted areas showing the metallised layer.
Distinctive
Clear Window
Shows kibble size, grain length or product colour.
Purchase factor
01 · Base Stock

Material

The board and paper your box is built from.

FINISH
Clear PETPE Film
FINISH
White PETPE Film
FINISH
Metallized PET Film
FINISH
Kraft Foil Laminate
FINISH
Aluminium Foil Laminate
FINISH
BOPPPE Film
FINISH
Recyclable Mono PE Film
FINISH
PCR Film
FINISH
High Barrier Film
FINISH
Puncture Resistant Film
FINISH
Freezer Safe Film
FINISH
Retort Film
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Finish
FINISH
Gloss Finish
FINISH
Soft Touch Matte
FINISH
Metallized Finish
FINISH
Holographic Film
FINISH
Registered Spot Gloss
FINISH
Spot Matte
FINISH
Tactile Varnish
FINISH
Pearlescent Effect
FINISH
White Ink Printing
FINISH
Transparent Window
FINISH
Frosted Window
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

FINISH
Child Resistant Zipper
FINISH
Press to Close Zipper
FINISH
Slider Zipper
FINISH
Tear Notch
FINISH
Laser Score
FINISH
Spout and Cap
FINISH
Degassing Valve
FINISH
Round Hang Hole
FINISH
Euro Hang Hole
FINISH
Carry Handle
FINISH
Rounded Corners
FINISH
Bottom Gusset
FINISH
Side Gussets
FINISH
K Seal Bottom
FINISH
Plow Bottom
FINISH
Tamper Evident Seal
Metallised LaminateAluminium FoilKraft / PEHeavy Gauge FilmMatteGlossKraftMetallic

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Four Corner Seals
Vertical seals that hold the sides straight under load.
Four Printable Panels
Front, back and two genuine side panels.
Reinforced Carry Handle
Die-cut handle with reinforcement for fills above 5 kg.
Wide-Profile Zipper
Resists clogging from powders and granules.
Heavy-Gauge Film
Abrasion resistance for grain, kibble and dense contents.
Full Barrier Structures
Foil where the contents carry oil and would otherwise go rancid.
Bulk Formats to 25 kg
Food service and wholesale weights.
Clear Window
Shows the product where that drives the purchase.
Cheapest Construction
A side gusset or flat pouch costs less. Quad seal is what you pay for when the fill is dense enough to distort them.
Squarest Shelf Blocking
A flat bottom pouch blocks flusher because its base is a true rectangle. Quad seal gets close, not all the way.
Heat SealZip-Lock ClosureCarry HandleCustom PrintTear Notch
Measure Twice

Sizing & dieline.

Every Quad Seal Bags is made to your fill, not pulled off a shelf. A pouch is quoted width × length, plus the gusset that lets it stand — tell us what goes inside and how much of it, and we return a measured spec, free, before you commit to anything.

Size Range
Width × length + side gussets
Custom dieline
Stock Dimensions
Common: 4 × 8 in + 2.5 in gusset · 6 × 12 in + 3.5 in gusset
W × L + gusset
Print Layout
Flat bag template, free with every quote
AI / PDF
Artwork Setup
Free structural design
Included
Tolerance
±2 mm on bag width
Industry standard
How to measure
01
Start with the fill

A pouch is sized by what goes in it, not by outside dimensions. Give us the fill weight and, if you can, the bulk — 500 g of granola needs far more bag than 500 g of powder.

02
Width and length

We quote width × length, then the bottom gusset depth that sets the footprint. Three figures, and the gusset is the one most often left off.

03
Say what it must do

Zipper or heat seal only, valve or no valve, window or full barrier. These change the film and the bag height, so they belong in the spec rather than added afterwards.

Available constructions
Quad SealSide GussetFlat BottomZiplockHandle Option

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Quad Seal Bags is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Quad Seal Bags.

Both give you straight sides and multiple print panels, and they are easy to confuse.

A quad seal has a vertical seal at each of its four corners. Those seals stiffen the edges and hold the sides flat. The base is formed by the side gussets meeting at the bottom.

A flat bottom pouch has a genuine rectangular base panel — an actual fifth panel of film — which makes it squarer still and gives it a printable base.

In practice: the flat bottom is squarer, blocks flush on shelf, and gives you five print panels. The quad seal gives you four, is structurally stronger under dense loads, and costs less. For heavy product, quad seal. For maximum shelf presence, flat bottom.

We build them from around 500 g up to 25 kg, and the construction is chosen by weight and density together rather than weight alone.

Up to about 2 kg, standard gauge film is fine. From 2–10 kg we specify a heavier laminate, because dense contents abrade the inner layer and load the base seal every time the bag is handled. Above 5 kg a reinforced die-cut handle stops customers carrying the pack by a corner until it tears.

Beyond 15 kg we usually move to a woven laminate, where tear strength matters more than print finish.

Density matters as much as weight — 5 kg of rice is a much smaller, denser, harder-working bag than 5 kg of pet treats.

Because pet food is dense, oily, sold in large formats, and bought off a shelf where it has to look considered.

Density — kibble settles and pushes outward. A stand-up pouch bulges into a sack shape; the quad seal's corner seals hold the sides flat.

Oil — pet food's fats reward a real barrier structure, often foil, which keeps every serving tasting freshly packed.

Size — these are 2–15 kg packs. At that weight the bag is a carrying device, so a reinforced handle is standard.

Shelf — four real print panels let brands put feeding guides and ingredient detail on the sides while keeping the front clean.

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