Get 10% Off On Your First Order
Get 10% Off On Your First OrderFree Design Support on Every Custom OrderLow MOQ from 100Get 10% Off On Your First OrderFree Design Support on Every Custom OrderLow MOQ from 100Get 10% Off On Your First OrderFree Design Support on Every Custom OrderLow MOQ from 100Get 10% Off On Your First OrderFree Design Support on Every Custom OrderLow MOQ from 100
HomeCustom Mylar BagsSide Gusset Bags

Side Gusset Bags.

Pleated sides that expand as the bag fills — how coffee and pet food carry volume.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
MatteGlossKraftMetallic
▤ Materials
Metallised LaminateAluminium FoilKraft / PEClear PET
☑ Features
Resealable zipperTear notchFood-grade materialFree design help
❋ Trusted By 500+ Brands
NOVAAureliusORBITpixel.MUSEFormaLUMENkineticNOVAAureliusORBITpixel.MUSEFormaLUMENkinetic
★ GET A QUOTE24hr response

Your custom box, quoted.

⊙ No spam · 24hr response · No obligation

01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
Width × length + side gussets
Size & Dimensions
05
§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Side Gusset Bags

Pleated sides that expand as the bag fills — how coffee and pet food carry volume.

Side folds let the pack take depth without sprawling. A block bottom turns the same construction into something that stands square on a shelf.

500
Min. order
15–20 business days
Lead time
Width × length + side gussets
Dimensions
Side Gusset Bags
Matte · Gloss · Kraft
Crafted to specification

Every detail. Intentional.

Depth folded into the sides

Volume without a wider footprint.

Block bottoms stand it up

Turning a sack into a shelf pack.

Valves where degassing matters

Fresh roast exhales for days after packing.

Tin-ties for reclose

The roastery's traditional closure.

Aroma stays sealed in

Which is what customers judge coffee by.

Capacity sets the format

250g, 500g and 1kg are the trade steps.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Side Gusset Bags is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Construction
Side gusset — folds down both sides
Not a bottom gusset
Measured As
Width × length + side gussets
Never L × W × H
Volume Efficiency
High for the shelf footprint
Main advantage
Film Use
Lower than flat bottom
Cost advantage
Standing
Unreliable — leans part-filled
Plan merchandising
Valve
Front panel weld
Standard for coffee
Vacuum Pack
Forms a rigid brick
Foil structures
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
PET / AL / PE (foil)
The coffee standard. Full barrier, and the structure that vacuum-packs into a rigid brick.
Coffee default
BOPP / VMPET / LLDPE
Metallised barrier at lower cost, right for tea, dry goods and pet food.
General purpose
Kraft / PE
Paper outer for speciality and single-origin coffee positioning.
Speciality tier
Degassing Valve
One-way vent welded into the front panel. Essential for coffee packed within days of roasting.
Coffee essential
Heavier Gauge Film
For larger fills and abrasive contents where the settled weight loads the base seal.
Bulk formats
Finish
Matte Lamination
The speciality coffee standard, and it hides handling marks better than gloss.
Most requested
Kraft Outer
Natural paper face — the single most recognisable look in speciality coffee.
Category staple
Gloss Lamination
Bright saturated colour for grocery and value tiers.
Mass retail
Metallic Reveal
Unprinted areas showing the foil or metallised layer as mirror silver.
Distinctive
Clear Window
Shows grind, bean or leaf — a genuine purchase factor in coffee and tea.
Practical
Hot Foil Stamping
Metallic detail on premium and single-origin ranges.
Premium detail
01 · Base Stock

Material

The board and paper your box is built from.

FINISH
Clear PETPE Film
FINISH
White PETPE Film
FINISH
Metallized PET Film
FINISH
Kraft Foil Laminate
FINISH
Aluminium Foil Laminate
FINISH
BOPPPE Film
FINISH
Recyclable Mono PE Film
FINISH
PCR Film
FINISH
High Barrier Film
FINISH
Puncture Resistant Film
FINISH
Freezer Safe Film
FINISH
Retort Film
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Finish
FINISH
Gloss Finish
FINISH
Soft Touch Matte
FINISH
Metallized Finish
FINISH
Holographic Film
FINISH
Registered Spot Gloss
FINISH
Spot Matte
FINISH
Tactile Varnish
FINISH
Pearlescent Effect
FINISH
White Ink Printing
FINISH
Transparent Window
FINISH
Frosted Window
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

FINISH
Child Resistant Zipper
FINISH
Press to Close Zipper
FINISH
Slider Zipper
FINISH
Tear Notch
FINISH
Laser Score
FINISH
Spout and Cap
FINISH
Degassing Valve
FINISH
Round Hang Hole
FINISH
Euro Hang Hole
FINISH
Carry Handle
FINISH
Rounded Corners
FINISH
Bottom Gusset
FINISH
Side Gussets
FINISH
K Seal Bottom
FINISH
Plow Bottom
FINISH
Tamper Evident Seal
Metallised LaminateAluminium FoilKraft / PEClear PETMatteGlossKraftMetallic

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Side Gusset Construction
Folds down both sides for high volume in a narrow footprint.
Degassing Valve
Welded into the front panel — essential for fresh-roasted coffee.
Tin Tie Closure
The fold-and-clip closure the coffee category is built around.
Vacuum Pack Compatible
Foil structures draw down into a rigid brick that stacks like a book.
Clear Window
Shows bean, grind or leaf.
Heat Seal or Zipper
Single-use or resealable depending on how the product is consumed.
Bulk & Food Service Sizes
Larger weights for wholesale and food service.
Full Barrier Structures
Foil laminates for long shelf life without refrigeration.
Reliable Free-Standing
It leans part-filled and lies flat when empty. If the pack must stand unaided on a shelf, specify a stand-up or flat bottom pouch instead.
Shelf Blocking
The rounded profile leaves gaps between packs. A flat bottom pouch is the format that presents as a continuous brand face.
Heat SealDegassing ValveTin TieCustom PrintTear Notch
Measure Twice

Sizing & dieline.

Every Side Gusset Bags is made to your fill, not pulled off a shelf. A pouch is quoted width × length, plus the gusset that lets it stand — tell us what goes inside and how much of it, and we return a measured spec, free, before you commit to anything.

Size Range
Width × length + side gussets
Custom dieline
Stock Dimensions
Common: 4 × 10 in + 2.5 in gusset · 6 × 14 in + 3.5 in gusset
W × L + gusset
Print Layout
Flat bag template, free with every quote
AI / PDF
Artwork Setup
Free structural design
Included
Tolerance
±2 mm on bag width
Industry standard
How to measure
01
Start with the fill

A pouch is sized by what goes in it, not by outside dimensions. Give us the fill weight and, if you can, the bulk — 500 g of granola needs far more bag than 500 g of powder.

02
Width and length

We quote width × length, then the bottom gusset depth that sets the footprint. Three figures, and the gusset is the one most often left off.

03
Say what it must do

Zipper or heat seal only, valve or no valve, window or full barrier. These change the film and the bag height, so they belong in the spec rather than added afterwards.

Available constructions
Side GussetFlat PouchTin Tie OptionValve OptionHeat Seal

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Side Gusset Bags is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Side Gusset Bags.

Where the fold is. A stand-up pouch has its gusset at the bottom, which opens into a base and lets the bag stand on its own. A side gusset bag has folds down both sides and no bottom gusset at all.

The practical consequences: a side gusset holds more volume for a narrower shelf footprint and uses less film, so it is cheaper per unit of contents. But it does not stand reliably — it lies flat when empty and leans when part-filled.

Choose a side gusset when volume and cost matter more than shelf presence, which is why it dominates coffee and bulk dry goods. Choose a stand-up pouch when the bag has to present itself on a shelf.

Several reasons that all point the same way.

Volume. Coffee is sold in weights where volume per shelf inch matters, and the side folds hold a lot.

The valve. The flat front panel is the natural place to weld a one-way degassing valve, which fresh coffee needs.

The tin tie. The fold-and-clip closure the category is associated with sits naturally on this construction.

Vacuum packing. A foil side gusset with the air drawn out becomes a rigid brick — it stacks perfectly, ships densely, and visibly proves the pack has never been opened.

It is also simply the format the category has used for decades, and shoppers recognise it as what coffee looks like.

Not dependably, and this is worth being clear about before you order.

Empty, it lies flat. Part-filled, it leans. Completely full with settled contents it will usually stand, but it is not designed to and it will not hold that position as the product is used.

There are three normal ways brands handle this: merchandise the packs lying down, present them in a shelf tray or display outer, or vacuum-pack them so the bag becomes a rigid block. All three are common.

If the pack genuinely has to stand unaided from full to empty, the format is wrong — a stand-up pouch or a flat bottom pouch is what you want.

— Related Products —

Other products you might love.

View All
— The Atelier —

Ready to start your Side Gusset Bags project?

Get a free quote in 24 hours. No commitment required. Our atelier is here to help.

✦ No spam · 24hr response · No obligation

Where We're Trusted
Google
★★★★★
Trustpilot
R
REVIEWS.io
Our Logistics Partners
Secure Payment Options
SSL Secured