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Home›Custom Mylar Bags›Custom Spout Pouches
Custom Spout Pouches — view 1

Custom Spout Pouches.

A fitment turns a flexible pack into a dispenser — which is why liquids moved to it.

🏷 Key Specs
📦 500 min. order⏱ 15–20 business days lead time📐 Standard sizes
✨ Finishes
✦ Matte✦ Gloss✦ Metallic Foil
▤ Materials
▪ Multi-Layer Laminate▪ Kraft Paper▪ BOPP▪ BPA-Free PE Layer
☑ Features
✓ Resealable zipper✓ Tear notch✓ Food-grade material✓ Free design help
❋ Trusted By 500+ Brands
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Your custom box, quoted.

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01
❋§ 01
500+
Brands Served
02
◷§ 02
15–20 business days
Day Standard Lead
03
✦§ 03
Free
Design Support
04
◇§ 04
Width × length + gusset, by volume
Size & Dimensions
05
◉§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Spout Pouches

A fitment turns a flexible pack into a dispenser — which is why liquids moved to it.

Pouring without decanting, at a fraction of a bottle's weight and shipping volume. Spout size follows viscosity, because thin liquids and thick purees need different necks entirely.

500
Min. order
15–20 business days
Lead time
Width × length + gusset, by volume
Dimensions
Custom Spout Pouches
Matte · Gloss · Metallic Foil
Crafted to specification

Every detail. Intentional.

Pouring without decanting

The fitment does what a bottle used to.

Spout size by viscosity

Thick contents need a wider neck to pour.

Caps specified for reclose

Repeat use, not a single pour.

Lighter than a bottle

Which is paid back on every shipment.

Film chosen for the fill

Oxygen and light where the product needs it.

Stands or hangs

Base gusset or a punched hanger hole.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Custom Spout Pouches is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Fitment 8.6 mm
Baby food, thin liquids
Category standard
Fitment 10 – 16 mm
Sauces, purées, yoghurt drinks
Thicker product
Fitment 22 – 33 mm
Viscous product, powders, scoops
Fast pour
Corner Spout
Angled pour
Drinking, dispensing
Top Spout
Centred, stands upright
Refills
Cap
Screw cap, tamper-evident option
Child-resistant available
Retort
Available on rated structures
Confirm at quote
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
Laminated Barrier Film
Multi-layer structure sized to the product — higher barrier for long-life liquids.
Standard
PET / AL / PE (foil)
Full barrier for products needing long ambient shelf life without refrigeration.
Long life
Moulded Spout Fitment
The welded plastic component. Chosen by flow rate, not by appearance.
The key spec
Screw Cap
Closure on the fitment. Tamper-evident and child-resistant versions available.
Closure
Retort-Rated Structure
Film and fitment able to survive heat sterilisation after filling.
Shelf-stable
Clear Film Panel
Window or clear face showing product colour and level.
Optional
Finish
Gloss Lamination
Saturated colour, and it suits the wet, fresh look most drink brands want.
Most common
Matte Lamination
Understated and premium — increasingly used in adult and functional drinks.
Premium tier
Clear Window
Shows colour and remaining level. Useful on a pouch that does not show its contents otherwise.
Practical
Soft-Touch
Velvet finish on premium cosmetic and refill formats.
Premium
Spot Gloss
Sheen detail over a matte face.
Subtle
Shaped Die-Cut
Contoured outline around the spout area rather than a plain rectangle.
Distinctive
01 · Base Stock

Material

The board and paper your box is built from.

◷ FINISH
Clear PETPE Film
◷ FINISH
White PETPE Film
◷ FINISH
Metallized PET Film
◷ FINISH
Kraft Foil Laminate
◷ FINISH
Aluminium Foil Laminate
◷ FINISH
BOPPPE Film
◷ FINISH
Recyclable Mono PE Film
◷ FINISH
PCR Film
◷ FINISH
High Barrier Film
◷ FINISH
Puncture Resistant Film
◷ FINISH
Freezer Safe Film
◷ FINISH
Retort Film
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

◷ FINISH
Matte Finish
◷ FINISH
Gloss Finish
◷ FINISH
Soft Touch Matte
◷ FINISH
Metallized Finish
◷ FINISH
Holographic Film
◷ FINISH
Registered Spot Gloss
◷ FINISH
Spot Matte
◷ FINISH
Tactile Varnish
◷ FINISH
Pearlescent Effect
◷ FINISH
White Ink Printing
◷ FINISH
Transparent Window
◷ FINISH
Frosted Window
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

◷ FINISH
Child Resistant Zipper
◷ FINISH
Press to Close Zipper
◷ FINISH
Slider Zipper
◷ FINISH
Tear Notch
◷ FINISH
Laser Score
◷ FINISH
Spout and Cap
◷ FINISH
Degassing Valve
◷ FINISH
Round Hang Hole
◷ FINISH
Euro Hang Hole
◷ FINISH
Carry Handle
◷ FINISH
Rounded Corners
◷ FINISH
Bottom Gusset
◷ FINISH
Side Gussets
◷ FINISH
K Seal Bottom
◷ FINISH
Plow Bottom
◷ FINISH
Tamper Evident Seal
Multi-Layer LaminateKraft PaperBOPPBPA-Free PE LayerMatteGlossMetallic Foil

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

✓
Fitment Sizing to Product
From 8.6 mm for thin liquids up to 33 mm for viscous product and powders.
✓
Corner or Top Spout
Position chosen for how the product is dispensed.
✓
Tamper-Evident Cap
Ring or seal broken on first opening.
✓
Child-Resistant Cap
Available where the contents require it.
✓
Retort-Rated Structures
Heat-sterilisable film and fitment for ambient shelf-stable product.
✓
Clear Window
Shows colour and fill level.
✓
Bottom Gusset
Stand-up base so the pouch holds its facing filled.
✓
Shaped Outline
Die-cut contour around the spout area.
✗
Rigidity of a Bottle
A part-used pouch is floppy. If daily repeated handling matters more than freight, a bottle may genuinely be the better pack.
✗
Kerbside Recyclable
A laminated pouch with a moulded fitment is not kerbside recyclable. This is the real counter-argument to pouches and worth weighing honestly.
✓ Heat Seal✓ Zip-Lock✓ One-Way Valve✓ CMYK Printing✓ Stand-Up Gusset✓ Tear Notch
Measure Twice

Sizing & dieline.

Every Custom Spout Pouches is made to your fill, not pulled off a shelf. A pouch is quoted width × length, plus the gusset that lets it stand — tell us what goes inside and how much of it, and we return a measured spec, free, before you commit to anything.

Size Range
Width × length + gusset, by volume
Custom dieline
Stock Dimensions
Common: 3.5 × 5.5 in (100ml) · 5 × 7.5 in (500ml) · 8mm spout
W × L + gusset
Print Layout
Flat bag template, free with every quote
AI / PDF
Artwork Setup
Free structural design
Included
Tolerance
±2 mm on bag width
Industry standard
How to measure
01
Start with the fill

A pouch is sized by what goes in it, not by outside dimensions. Give us the fill weight and, if you can, the bulk — 500 g of granola needs far more bag than 500 g of powder.

02
Width and length

We quote width × length, then the bottom gusset depth that sets the footprint. Three figures, and the gusset is the one most often left off.

03
Say what it must do

Zipper or heat seal only, valve or no valve, window or full barrier. These change the film and the bag height, so they belong in the spec rather than added afterwards.

Available constructions
Stand-UpCorner SpoutTop SpoutScrew CapRetort Option

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Custom Spout Pouches is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

— PackTist · The Product Book
Client Voices

What brands say.

“The best packaging partner we've ever worked with. Every box feels like an event.”
Sarah M.
Head of Brand · Luxe Cosmetics
“Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.”
James L.
Founder · Apex Spirits
“Fast turnaround, flawless quality, and the design support is genuinely exceptional.”
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Custom Spout Pouches.

Custom Spout Pouches from PackTist can be fully customized: dimensions to your exact product specifications, full-color custom print inside and out, choice of board weight and material, matte or gloss lamination, foil stamping, embossing, spot UV, and specialty finishes. Tell us your product dimensions and brand requirements — we'll recommend the right specification for your application and budget.
PackTist's MOQ is 500 units for most folding carton and flexible packaging formats, and 100 units for rigid box construction. Contact our team for specific MOQ information on your packaging format.
Standard production is 15–20 business days after artwork approval. Rush production at 10–12 days is available when timelines require it. Contact PackTist for current production schedule availability for your specific order.
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— The Atelier —

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