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HomeCustom Mylar BagsThree Side Seal Bags

Three Side Seal Bags.

Three sealed edges and a fold — the simplest and flattest bag in the family.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
MatteGlossClearKraft
▤ Materials
Metallised LaminateAluminium FoilClear PETKraft / PE
☑ Features
Resealable zipperTear notchFood-grade materialFree design help
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01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
Width × length
Size & Dimensions
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§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Three Side Seal Bags

Three sealed edges and a fold — the simplest and flattest bag in the family.

Minimal material, minimal machinery and the densest shipping in flexible packaging. It has no standing ambition, which is exactly what suits sachets, samples and portion packs.

500
Min. order
15–20 business days
Lead time
Width × length
Dimensions
Three Side Seal Bags
Matte · Gloss · Clear
Crafted to specification

Every detail. Intentional.

Least material per unit

That is what makes it cheap.

Ships and stores flattest

No gusset volume in the blank.

One uninterrupted face

Nothing breaks the printing surface.

Single servings and samples

Where standing presence is irrelevant.

Notch for clean opening

A sealed edge still needs a tear point.

Structure follows the product

Single film through to foil laminate.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Three Side Seal Bags is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Construction
Two sheets sealed on three edges
Or one folded sheet
Measured As
Width × length
No gusset figure
Relative Cost
Lowest of any construction
Least film, fewest steps
Standing
None — lies flat
By design
Closure
Heat seal, zipper optional
Usually single use
Roll Stock
Available for FFS lines
High volume
Best Fill
Small, flat, single-serve
Low volume per face
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
BOPP / VMPET / LLDPE
Standard barrier structure at the lowest sensible cost.
Most specified
PET / AL / PE (foil)
Full barrier for single-serve supplements, pharmaceuticals and anything needing long shelf life.
High barrier
Clear PET / LLDPE
Transparent film where the product should be visible — wipes, masks, confectionery.
Visibility
Kraft / PE
Paper outer for natural positioning on sample sachets.
Natural look
Easy-Peel Sealant
Opens cleanly by hand rather than tearing raggedly — worth specifying on anything opened without scissors.
Recommended
Finish
Gloss Lamination
Saturated colour on a small face, which is where print has to work hardest.
Most common
Matte Lamination
Premium and understated, used on sample sachets for beauty and supplements.
Premium tier
Clear Unprinted
Plain film, lowest cost, product does the work.
Cost-led
Kraft Outer
Natural paper face on sample and trial packs.
Natural ranges
Spot Print
Logo and mandatory copy only, leaving the rest clear.
Visibility
Hang Hole
Punched or die-cut for peg display, reinforced where the fill has weight.
Peg retail
01 · Base Stock

Material

The board and paper your box is built from.

FINISH
Clear PETPE Film
FINISH
White PETPE Film
FINISH
Metallized PET Film
FINISH
Kraft Foil Laminate
FINISH
Aluminium Foil Laminate
FINISH
BOPPPE Film
FINISH
Recyclable Mono PE Film
FINISH
PCR Film
FINISH
High Barrier Film
FINISH
Puncture Resistant Film
FINISH
Freezer Safe Film
FINISH
Retort Film
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Finish
FINISH
Gloss Finish
FINISH
Soft Touch Matte
FINISH
Metallized Finish
FINISH
Holographic Film
FINISH
Registered Spot Gloss
FINISH
Spot Matte
FINISH
Tactile Varnish
FINISH
Pearlescent Effect
FINISH
White Ink Printing
FINISH
Transparent Window
FINISH
Frosted Window
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

FINISH
Child Resistant Zipper
FINISH
Press to Close Zipper
FINISH
Slider Zipper
FINISH
Tear Notch
FINISH
Laser Score
FINISH
Spout and Cap
FINISH
Degassing Valve
FINISH
Round Hang Hole
FINISH
Euro Hang Hole
FINISH
Carry Handle
FINISH
Rounded Corners
FINISH
Bottom Gusset
FINISH
Side Gussets
FINISH
K Seal Bottom
FINISH
Plow Bottom
FINISH
Tamper Evident Seal
Metallised LaminateAluminium FoilClear PETKraft / PEMatteGlossClearKraft

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Three Side Seal Construction
The simplest and lowest-cost flexible format.
Tear Notch
Opens by hand without scissors.
Easy-Peel Sealant
Opens cleanly rather than tearing raggedly.
Hang Hole
Peg display, reinforced where needed.
Roll Stock Supply
Printed film on a reel for automated form-fill-seal lines.
Full Barrier Structures
Foil laminates for single-serve pharma and supplements.
Clear Film
Product visibility where that helps the sale.
Very Small Formats
Down to single-portion sachet sizes.
Free-Standing
There is no base. If the pack must stand on a shelf, a stand-up pouch is the correct format.
High Volume Per Face
Volume comes from a gusset, and this has none. A large flat bag still only holds a thin fill.
Heat SealTear NotchCustom PrintHang HoleRoll Stock
Measure Twice

Sizing & dieline.

Every Three Side Seal Bags is made to your fill, not pulled off a shelf. A pouch is quoted width × length — tell us what goes inside and how much of it, and we return a measured spec, free, before you commit to anything.

Size Range
Width × length
Custom dieline
Stock Dimensions
Common: 3 × 5 in · 4 × 6 in · 6 × 9 in
W × L
Print Layout
Flat bag template, free with every quote
AI / PDF
Artwork Setup
Free structural design
Included
Tolerance
±2 mm on bag width
Industry standard
How to measure
01
Start with the fill

A pouch is sized by what goes in it, not by outside dimensions. Give us the fill weight and, if you can, the bulk — 500 g of granola needs far more bag than 500 g of powder.

02
Width and length

We quote width × length. Flat pouches need no gusset figure — the bag lies flat when empty.

03
Say what it must do

Zipper or heat seal only, valve or no valve, window or full barrier. These change the film and the bag height, so they belong in the spec rather than added afterwards.

Available constructions
Flat PouchThree Side SealSachetTear NotchHang Hole

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Three Side Seal Bags is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Three Side Seal Bags.

The simplest flexible pack there is. Two sheets of film laid together and sealed along three edges, leaving the fourth open for filling — then sealed after the product goes in.

Some are made from a single sheet folded in half, so the fold forms one edge and only three seals are required. Either way the finished bag is a flat rectangle with no gusset, no base and no built-in closure.

You will also hear it called a flat pouch, a sachet, or a pillow pack, though "pillow pack" more properly describes a back seal bag.

Choose the three side seal when the product is used in one sitting and cost per unit is the deciding factor. Samples, single-serve portions, sachets, trial sizes, flat products like wipes and masks, and anything hanging on a peg.

Choose a stand-up pouch when the pack has to present itself on a shelf or the product is used over several sittings and needs reseal.

The three side seal is meaningfully cheaper — less film, fewer steps, no zipper — but it will not stand and it holds much less for its face area. If you find yourself wanting to add a zipper and a gusset to one, you have specified the wrong format.

Yes, and for high-volume sachet production that is normally how it is done.

Instead of finished bags, we supply printed laminate as roll stock. Your form-fill-seal machine forms the bag, fills it and seals it in one continuous operation. It is far faster than filling pre-made bags and it is the standard for anything running at real volume — condiment sachets, single-serve supplements, instant drinks.

Tell us the machine and web width at quote stage, because the print repeat and reel specification have to match your equipment.

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