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HomeCustom Cardboard BoxesBrake Pad Boxes

Brake Pad Boxes.

Four dense blocks in a small footprint — the base panel does all the work.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
KraftWhiteFlexo PrintFull CMYK
▤ Materials
E-Flute CorrugatedB-Flute CorrugatedGrease-Resistant LinerKraft Board
☑ Features
Self-locking flapReinforced structureCustom sizesFree design help
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01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
Length × width × height
Size & Dimensions
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§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Brake Pad Boxes

Four dense blocks in a small footprint — the base panel does all the work.

A pad set concentrates real weight in a compact box. Base construction and edge strength decide whether the carton survives a warehouse shelf.

500
Min. order
15–20 business days
Lead time
Length × width × height
Dimensions
Brake Pad Boxes
Kraft · White · Flexo Print
Crafted to specification

Every detail. Intentional.

Dense weight, small box

The base is the spec.

Sets of four, always

Fixed by the application.

Application data on the face

How the right one is found.

Friction dust marks board

Coated interiors help.

Stacked in deep racking

Load carries down the column.

Scan position is prescribed

Warehouse scanning speed.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Brake Pad Boxes is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Load Profile
Dense, small footprint
Concentrates stacking load
Board Spec
From stacking, not box size
Edge crush strength
Oil
Anti-corrosion coating transfers
Stains plain board
Liner
Grease-resistant
Prevents dark patching
Part Number
Large, high contrast
Highest-value element
Faces
Number on multiple panels
Visible when stacked
Formats
Set and axle packs
Sold by application
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
E-Flute Corrugated
Fine flute with good print quality and enough strength for retail-facing aftermarket boxes.
Retail aftermarket
B-Flute Corrugated
Thicker profile with better stacking strength for warehouse and trade supply.
Trade supply
Grease-Resistant Liner
Stops anti-corrosion coating soaking in and staining the board.
Recommended
Kraft Board
Natural brown that hides oil marks better than white.
Hides marks
Reinforced Base
Extra structure where dense weight concentrates.
Heavy sets
Finish
Flexo 1–2 Colour
Cost-effective print for trade and aftermarket boxes.
Most common
Large Part Number
Oversized, high-contrast numbering. The most valuable element on the box.
Essential
Multi-Face Numbering
The same number on several panels so it is readable however boxes are stacked.
Recommended
Full CMYK
Photographic print for consumer-facing aftermarket retail.
Retail
Barcode Zone
Defined area sized and positioned to scan reliably.
Operational
Application Panel
Vehicle fitment listing, which is what the buyer actually checks.
Trade
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
STOCK
Corrugated
Lightweight fluted strength
MT · E-FLUTE
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
corrugated board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
FINISH
Honeycomb Board
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Kraft Natural
Eco, uncoated, honest
PT · KRAFT
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

FINISH
Paperboard Insert
FINISH
Corrugated Insert
FINISH
Tear Strip
FINISH
Corner Protectors
E-Flute CorrugatedB-Flute CorrugatedGrease-Resistant LinerKraft BoardKraftWhiteFlexo PrintFull CMYK

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Stacking-Rated Board
Specified from warehouse load, not from box dimensions.
Grease-Resistant Liners
Stops anti-corrosion coating staining the board.
Oversized Part Numbering
Large, high-contrast, on multiple faces.
Barcode Zones
Sized and positioned to scan first time.
Set and Axle Formats
Packaging matched to how pads are actually sold.
Vehicle Application Panels
Fitment listings on the face the buyer checks.
Reinforced Bases
Where dense set weight concentrates.
Kraft Mark-Hiding Stock
Brown board hides oil transfer better than white.
Board Specified by Box Size
A small dense box carries far more stacking load per square inch than its dimensions suggest. Grade has to come from weight and pallet height.
Small Part Numbers Behind Branding
Wrong picks cost a return, a restock and a delayed job. On this box the part number outranks the logo.
Load BearingOil ResistancePart Number DisplayStackableCustom Print
Measure Twice

Sizing & dieline.

Every Brake Pad Boxes is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Length × width × height
Custom dieline
Stock Dimensions
Common: 6.5 × 5 × 3 in · 8 × 6 × 3.5 in
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

Available constructions
Tuck EndE-FluteCorrugatedStackableSet Packaging

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Brake Pad Boxes is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Brake Pad Boxes.

It is the anti-corrosion coating on the pads themselves.

Friction material and backing plates are treated so they do not rust during storage and shipping. That coating is oil-based, and it transfers to whatever the pad rests against. Against plain uncoated board it soaks in over a few weeks and produces dark translucent patches.

The part is fine. But a trade customer looking at a shelf of boxes sees a stained one and assumes it is old stock or a damaged part, and reaches for a cleaner-looking box instead.

Two fixes, and they are cheap:

  • A grease-resistant liner or coated board stops the oil penetrating at all.
  • Kraft rather than white board hides any marking that does get through.

Most trade packaging uses both, since neither adds meaningfully to the unit cost.

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