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HomeFood & Restaurant PackagingBurger Boxes

Burger Boxes.

A clamshell that vents while it holds heat — the balance every hot-food box negotiates.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
KraftWhiteFlexo PrintFull CMYK
▤ Materials
Clay-Coated BoardKraft BoardE-Flute CorrugatedGreaseproof Liner
☑ Features
Food-grade materialGrease-resistant coatingCustom sizesFree design help
❋ Trusted By 500+ Brands
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★ GET A QUOTE24hr response

Your custom box, quoted.

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01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
Length × width × height
Size & Dimensions
05
§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Burger Boxes

A clamshell that vents while it holds heat — the balance every hot-food box negotiates.

Hot fillings release steam that softens a bun inside a sealed container. Vent ports positioned high bleed it off while the board's coating handles grease from below.

500
Min. order
15–20 business days
Lead time
Length × width × height
Dimensions
Burger Boxes
Kraft · White · Flexo Print
Crafted to specification

Every detail. Intentional.

Vent high, where steam gathers

Which is what keeps a bun intact.

Grease-coated interior

Butter and fat mark bare board fast.

One-piece hinge

No separate lid to align or lose.

Front tab holds it closed

Through a delivery bag's handling.

Flat tops for delivery bags

Square footprints for delivery.

Every surface is food-safe

Board, coating and inks alike.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Burger Boxes is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Format
Hinged clamshell
One-piece, tuck close
Critical Dimension
Internal height
Measured to your build
Smash Burger
~70 mm internal height
Indicative
Double Stack
~130 mm internal height
Indicative
Venting
Lid or upper wall perforations
Stops bun sogginess
Board
Clay-coated, kraft or E-flute
By look and journey
Grease Barrier
PFAS-free
State-restricted otherwise
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
Clay-Coated Board
Smooth sealed surface, good print, solid grease resistance. The standard burger box stock.
Most specified
Kraft Board
Natural brown. The smash-burger and artisan default, and it hides grease marks well.
Artisan look
E-Flute Corrugated
Where boxes are stacked in delivery bags under other orders and need crush resistance.
Delivery-heavy
PFAS-Free Grease Barrier
Compliant grease resistance. Matters most when fries share the box.
Compliance
PLA-Lined Board
Compostable barrier where the operator has composting in place.
Compostable
Finish
Kraft with 1-Colour Flexo
Brown board, single colour logo. The dominant look in independent burger brands.
Most common
Full CMYK on White
Photographic and full-colour artwork on clay-coated board.
Print-led
Matte Lamination
Premium hand-feel for gourmet and chef-led burger brands.
Premium tier
Inside-Lid Print
The first thing the customer sees on opening, and usually blank.
Under-used
Spot Colour Match
Pantone matching so the brand colour holds across reprints.
Brand consistency
Grease-Tolerant Ink
Stays legible as the board takes oil.
Practical
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
FINISH
Molded Pulp
FINISH
Glassine Paper
FINISH
Grease Resistant Paper
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Kraft Natural
Eco, uncoated, honest
PT · KRAFT
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
BRANDING
Belly Band
Printed wrap-around sleeve
AD · WRAP
FINISH
Window Patch
FINISH
Belly Band
FINISH
Paperboard Insert
FINISH
Tear Strip
FINISH
Tamper Evident Seal
FINISH
Paper Sleeve
Clay-Coated BoardKraft BoardE-Flute CorrugatedGreaseproof LinerKraftWhiteFlexo PrintFull CMYK

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Sized to Your Build
Internal height set from your actual burger, not a stock range.
Steam Vent Holes
Releases vapour so it does not condense onto the bun.
Hinged Clamshell
One-piece, erects in seconds, closes with a tuck.
PFAS-Free Grease Barrier
Compliant with state restrictions on fluorochemical coatings.
E-Flute for Delivery
Crush resistance for boxes stacked in delivery bags.
Combo Formats
Divided boxes holding a burger and fries in one container.
Inside-Lid Print
Brand moment at the point of opening.
Compostable Stock
PLA-lined or uncoated where composting is available.
One Box for Every Burger
Height is the spec that makes this format work. A single box sized for your tallest build lets everything shorter tip over inside it.
Sealed, Unvented Lids
Trapped vapour condenses on the lid and drips onto the bun. Venting is a design requirement on hot burger boxes.
Grease ResistanceSteam VentingTuck ClosureStackableCustom Print
Measure Twice

Sizing & dieline.

Every Burger Boxes is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Length × width × height
Custom dieline
Stock Dimensions
Common: 4.5 × 4.5 × 3 in · 5.5 × 5.5 × 3 in
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

Available constructions
ClamshellHinged LidVentedStackableCorrugated Option

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Burger Boxes is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Burger Boxes.

Measure your actual burger, assembled, at its tallest point — and do it with the build your kitchen sends out on a busy night, not a carefully constructed photo build.

As rough starting points: a single smash burger runs around 70 mm tall, a standard quarter-pounder build around 90–100 mm, and a double stack with cheese and toppings 130 mm or more.

Snug is better than generous. Extra headroom does not protect the burger, it gives it room to tip over during the walk to a car. But do not go under either — a lid pressing down on the bun arrives looking squashed, and customers read that as a kitchen problem.

Send us the height, width and how you plate it, and we will size the box and return a dieline free with the quote.

If the burger is hot when it goes in, yes — and it is the cheapest improvement you can make to this format.

A hot patty and a warm toasted bun release water vapour. Inside a closed clamshell that vapour has nowhere to go, so it condenses on the underside of the lid and drips back down onto the top of the bun. Ten minutes is enough to turn a toasted brioche soft and shiny.

Small perforations in the lid or the upper side wall let the vapour out. Sized properly they release steam without meaningfully cooling the burger.

The exception is cold or ambient service — venting a chilled item just dries it out.

It is a real trade-off rather than an obvious yes.

For a combo box: one container per order is faster to pack, easier for the customer to carry, and cheaper than two pieces. Divided inserts keep the fries from sitting against the burger.

Against: fries need to vent aggressively or they go limp, while a burger wants to stay warm and reasonably enclosed. Those are opposing requirements in one box. Fries also carry far more free oil, which pushes the grease barrier specification up for the whole container.

Most operators who care about fry quality box them separately. If you want the combo, we would specify heavier venting on the fry side and a stronger grease barrier throughout.

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