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HomeFood & Restaurant PackagingDisposable Paper Food Trays

Disposable Paper Food Trays.

The trade's numbered sizes — #25 through #100, ordered by number rather than inches.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
KraftWhiteFlexo PrintFull CMYK
▤ Materials
Clay-Coated BoardKraft BoardMoulded FibreGreaseproof Liner
☑ Features
Food-grade materialGrease-resistant coatingCustom sizesFree design help
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01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
Length × width × depth
Size & Dimensions
05
§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Disposable Paper Food Trays

The trade's numbered sizes — #25 through #100, ordered by number rather than inches.

An open tray family covering everything from a side of fries to a full concession plate. Coating tier follows how greasy the food actually is.

500
Min. order
15–20 business days
Lead time
Length × width × depth
Dimensions
Disposable Paper Food Trays
Kraft · White · Flexo Print
Crafted to specification

Every detail. Intentional.

Ordered by number

#25 to #100 is the trade's language.

Coating by grease level

Light foods differ from deep-fried.

Open for hot service

Steam escapes rather than condensing.

Rigid under a full load

Which is what the flute or caliper buys.

Nests for storage

Almost no volume when empty.

Single-colour print economics

Service-speed print economics.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Disposable Paper Food Trays is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Key Feature
Formed rim
Stops the tray folding
Versus a Boat
Rigidity
Boats flex when loaded
Versus a Box
Cheaper, vents freely
No containment
Depth
Shallow or deep
Match to the journey
Storage
Nests compactly
Counter space
Erecting
Self-erecting option
Speed at peak
Barrier
PFAS-free
Hot and oily food
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
Clay-Coated Board
Smooth sealed surface with grease resistance and a clean print face.
Most specified
Kraft Board
Natural brown that hides oil marks on greasy service.
Hides marks
Moulded Fibre
Gets rigidity from formed geometry rather than caliper, and reads natural.
Fibre option
Rolled Rim Construction
The stiffest edge treatment — worth it on larger trays.
Structural
PFAS-Free Grease Barrier
Compliant grease resistance for hot and fried food.
Compliance
Finish
Kraft Unprinted
Cheapest, and perfectly acceptable in high-volume service.
Cost-led
Flexo 1–2 Colour
Logo and simple artwork on kraft or white.
Most common
Full CMYK
Photographic print where the tray is a branded item.
Print-led
Red Check Pattern
Classic concession styling.
Traditional
Grease-Tolerant Ink
Stays legible as oil soaks the board.
Practical
Compostable Marking
Disposal instruction where the stock is certified.
Where certified
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
FINISH
Molded Pulp
FINISH
Glassine Paper
FINISH
Grease Resistant Paper
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Kraft Natural
Eco, uncoated, honest
PT · KRAFT
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
BRANDING
Belly Band
Printed wrap-around sleeve
AD · WRAP
FINISH
Window Patch
FINISH
Belly Band
FINISH
Paperboard Insert
FINISH
Tear Strip
FINISH
Tamper Evident Seal
FINISH
Paper Sleeve
Clay-Coated BoardKraft BoardMoulded FibreGreaseproof LinerKraftWhiteFlexo PrintFull CMYK

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Formed Rigid Rim
The edge acts as a beam so the tray does not fold under a full portion.
Multiple Depths
Shallow for presentation, deeper for sauce and loose items.
Nesting Storage
Stacks compactly behind a counter.
Self-Erecting Blanks
Pops into shape in one motion during a rush.
PFAS-Free Grease Barrier
Specified for hot and fried food.
Moulded Fibre Option
Rigidity from geometry, with a natural surface.
Multiple Sizes
From single portions to sharing platters.
Custom and Classic Print
From plain kraft to full photographic artwork.
Delivery Without an Outer
An open tray spills in a delivery bag. If the order travels it needs a closed outer container.
Unstiffened Rims at Large Sizes
Without a formed rim a large tray is just a big boat — it bows in the middle and the food slides.
Grease ResistanceNestingRigidityFast ServiceCustom Print
Measure Twice

Sizing & dieline.

Every Disposable Paper Food Trays is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Length × width × depth
Custom dieline
Stock Dimensions
#25 5 × 4 × 1.5 in · #50 6 × 5 × 2 in · #100 8 × 6 × 2 in
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

Available constructions
Open TrayNestingSelf-ErectingShallowRigid Rim

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Disposable Paper Food Trays is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Disposable Paper Food Trays.

Rigidity, and it comes almost entirely from the rim.

A boat is a shallow folded blank with flared sides and no stiffened edge. It is cheap, it nests beautifully, and it flexes when you carry it loaded — which is fine for a small portion of fries and poor for anything bigger.

A tray has proper walls and a formed rim, rolled or folded. That rim acts as a beam along the edge, so the tray stays flat when picked up by one side with a full portion on it.

The difference grows with size. On a small snack portion you would not notice. On anything approaching a meal, an unstiffened blank bows across the middle and the food slides toward the crease.

Choose a boat for small snack portions and lowest cost, a tray for anything meal-sized or carried any distance.

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