
CBD Mailer Boxes.
Final price depends on size, material, finish and quantity. Your packaging manager confirms it before production.
Your custom box, quoted.
The full specification book.
Six chapters. Six colours. Click a tab to turn the page.
CBD Mailer Boxes
Direct-to-door in a regulated category, discreet outside and branded inside.
Shipping regulated wellness products means a quiet exterior and an interior that finally introduces the brand. The mailer has to do both without an overbox.

Every detail. Intentional.
Discreet on the doorstep
Plain exterior by design.
Interior carries the brand
Where the reveal happens.
Self-locking construction
No tape, no assembly.
Tear strip for opening
Then reseal for returns.
Inserts stop glass moving
Tinctures ship fragile.
E-flute standard
Print surface with strength.

Built like architecture.
Every order of CBD Mailer Boxes is an engineered build, measured, dieline-cut and hand-wrapped to spec. Below is the standard build sheet.
✦ Need a custom spec? Talk to our atelier. Every detail is negotiable.
Every surface, hand-selected.
What this product is built from, and the surfaces it takes. Below the build sheet sits the full swatch library. Every option applies across our range, and a physical swatch set is available on request.
Material
The board and paper your box is built from.
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How the outer surface looks, feels, and catches light.
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◷ FINISHAdd-ons
Closures, linings, and hardware that complete the build.
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◷ FINISH✦ Mix and match across all three and we'll build your exact combination.
The full kit of capabilities.
Sizing & dieline.
We cut CBD Mailer Boxes to a dieline built around your product instead of pulling a stock size off the shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.
Length, width and height of the item itself, at its widest points. Measure the product, not the box you happen to use today.
Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.
We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.
✦ Not sure of your size? Send us the product and we measure it and build the dieline.
Pricing & minimums.
We price CBD Mailer Boxes per specification rather than from a fixed list, because the same build in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.
The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.
Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.
Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.
Full-bleed print inside and out costs more than a one-sided design on natural stock.
Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.
Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.
✦ Quotes returned within 24 hours.
Questions, answered.
Everything you need to know about CBD Mailer Boxes.
We'd keep the outside quiet and put the branding inside, which is a common approach for direct-to-door CBD shipping. A plain kraft exterior with a return address protects the customer's privacy on the doorstep.
If you want some recognition outside, a small brand mark with no product category wording is a sensible middle ground. The unboxing budget can then go to the interior print, where the customer actually sees it.
It can, since bold CBD wording on the outside is more likely to draw attention during carrier screening. USPS, FedEx and UPS each set their own terms for hemp products, and those terms change from time to time.
A neutral exterior keeps the box from standing out in the network. Carrier and state policies vary, so confirm the rules for your shipments with the carrier directly.
A die-cut insert holds each bottle suspended and upright, so it never touches the walls or another bottle. Tinctures ship fragile, and glass that can move will knock around on every conveyor and sorter.
For multi-product orders we cut a separate cell for every bottle. The mailer itself is E-flute by default, with a double-wall option when heavier glass or larger orders need more crush resistance.
The box folds and locks without tape, and the customer opens it by pulling a tear strip along the front edge. That gives a clean first opening and leaves the lid intact.
Once the strip is gone, the lid can still tuck closed again, which helps if the customer needs to send something back. Tamper-evident tape across the lid is available if you want proof the box arrived unopened.
A flood-printed interior carries the brand, and the underside of the lid is the first thing the customer reads. Product use notes, a QR code to the lab report and a short brand story all sit well inside.
An insert card can hold COA access and education for first-time buyers. Subscription brands often keep the box design fixed and rotate the insert card each month, which refreshes the unboxing without a new print run on the box.
Two common sizes are 8 × 6 × 3 in and 10 × 8 × 3 in, which suit most e-commerce orders of a few bottles or jars. Dimensions are the inside length, width and depth.
We'd size the box tightly to the insert, because right-sized dies cut void fill and keep dimensional weight charges down with the carrier. Kraft and white coated liners are both available.
Mailer orders start at 500 boxes. From there you can scale to 100,000 as order volume grows.
Many direct-to-consumer brands order above the minimum so they aren't reordering every few weeks, especially ahead of the January wellness peak. We can quote two or three quantities side by side so you can compare.
Mailers are produced in 7 to 10 business days after proof sign-off, with a 5 to 7 business day rush option. Samples take 5 to 7 business days to reach you.
A sample is the easiest way to check the insert against your real bottles and see the interior print in hand. The sample fee is credited against your production run.
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Ready to start your CBD Mailer Boxes project?
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