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HomeCustom Cardboard BoxesEarbud Packaging Boxes

Earbud Packaging Boxes.

A small, high-value device in a box that gets photographed as often as it is opened.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
MatteSoft-TouchFoil DetailFull CMYK
▤ Materials
Folding BoxboardRigid BoardFitted InsertAnti-Static Liner
☑ Features
Self-locking flapReinforced structureCustom sizesFree design help
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§ 01
500+
Brands Served
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§ 02
15–20 business days
Day Standard Lead
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§ 03
Free
Design Support
04
§ 04
Length × width × height
Size & Dimensions
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USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Earbud Packaging Boxes

A small, high-value device in a box that gets photographed as often as it is opened.

Earbud packaging is a precision fit problem at consumer-electronics finish standards. Cavity tolerance and the reveal sequence both matter.

500
Min. order
15–20 business days
Lead time
Length × width × height
Dimensions
Earbud Packaging Boxes
Matte · Soft-Touch · Foil Detail
Crafted to specification

Every detail. Intentional.

Fit measured in millimetres

At electronics standards.

The reveal is photographed

The inside is on camera.

Case, buds and tips

Three cavity shapes.

Cable bay where wired

Coils need their own space.

Compliance marks required

Wireless certification text.

Rigid construction at the top

Heft reads as expensive.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Earbud Packaging Boxes is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Design Priority
Reveal sequence
Justifies price in the hand
Structure
Layered trays
Case above, accessories below
Components
Case, tips, cable, manual
Each needs a seat
Most Lost Item
Silicone tips
Migrate if not seated
Tolerance
Tighter at small scale
Slack is visible and audible
Retail Security
Tamper seals, oversized outers
High-theft category
Hang Tabs
Sized for security fixtures
Not plain pegs
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
Rigid Board
Premium lid-and-base construction for the tier where unboxing is a selling point.
Premium tier
Folding Boxboard
Cost-effective carton where the insert does the presentation work.
Mid tier
Fitted Insert
Individual seats for case, tips, cable and documentation.
The key component
Layered Tray System
Two levels producing the reveal sequence.
Premium unboxing
Anti-Static Liner
Where the electronics are exposed rather than enclosed in a case.
Bare components
Finish
Soft-Touch
Velvet hand-feel — the finish most associated with premium small electronics.
Most requested
Matte Lamination
Clean understated base, and it does not show fingerprints.
Premium tier
Foil Detail
Metallic logo and accents.
Premium detail
Spot UV
Selective gloss over matte for depth.
Detail
Inside Print
Revealed as the lid lifts — part of the sequence.
Under-used
Emboss / Deboss
Tactile brand mark noticed before the box is open.
Premium detail
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
STOCK
Corrugated
Lightweight fluted strength
MT · E-FLUTE
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
corrugated board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
FINISH
Honeycomb Board
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Kraft Natural
Eco, uncoated, honest
PT · KRAFT
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

FINISH
Paperboard Insert
FINISH
Corrugated Insert
FINISH
Tear Strip
FINISH
Corner Protectors
Folding BoxboardRigid BoardFitted InsertAnti-Static LinerMatteSoft-TouchFoil DetailFull CMYK

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Layered Reveal Trays
Case presented first, accessories on a second level.
Fitted Component Seats
Individual positions for case, tips, cable and manual.
Cable Management
Coiled cable held so it does not unspool on opening.
Tight Small-Format Tolerances
Precision that stops a case rattling in its seat.
Tamper-Evident Seals
Shows interference before purchase.
Retail Security Formats
Oversized outers and security-fixture hang tabs.
Premium Finishes
Soft-touch, foil, spot UV and emboss.
Inside Printing
Part of the reveal rather than a blank interior.
Single-Cavity Packing
Components tipped in together feel cheap and tips go missing. In this category the insert is most of the product experience.
Loose Fit at Small Scale
A millimetre of slack is visible and audible on a box this size, and it undermines a premium impression immediately.
Unboxing ExperienceFitted InsertsRetail SecurityCable ManagementCustom Print
Measure Twice

Sizing & dieline.

Every Earbud Packaging Boxes is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Length × width × height
Custom dieline
Stock Dimensions
Common: 3.5 × 3 × 1.5 in · 4 × 3.5 × 2 in
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

Available constructions
Small FormatFitted InsertLid & BaseHang TabWindow Option

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Earbud Packaging Boxes is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Earbud Packaging Boxes.

Because at this size and price point, the insert is the product experience.

Earbuds are small and cost a meaningful amount. A customer opening the box is, consciously or not, deciding whether the thing in their hand justifies what they paid — and that judgement is formed in the first few seconds of opening.

A well-designed insert creates a sequence: the charging case presented alone at the top, then a second layer underneath holding tips, cable and documentation. That staging makes a small object feel considered. Everything tipped into one cavity together feels cheap regardless of how good the printing is.

There is a practical dimension too. Earbuds ship with several small components, and loose silicone tips are the most commonly reported missing item in the category. Seating each one stops them migrating during transit.

Precision matters more here than on a larger box: on a package a few inches across, a millimetre of slack is both visible and audible when the box is shaken.

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