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HomeCorporate PrintingCustom Printed Leaflets

Custom Printed Leaflets.

One sheet, one fold, one message — the cheapest print format that still has to work.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
MattGlossUncoatedUnlaminated
▤ Materials
130gsm Silk150gsm SilkUncoated StockRecycled Paper
☑ Features
Choice of paper stockFull-colour printingCustom sizesFree design help
❋ Trusted By 500+ Brands
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01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
Folded, by scheme
Size & Dimensions
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§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Leaflets Printing

One sheet, one fold, one message — the cheapest print format that still has to work.

Leaflets live or die on clarity. A single fold, a clear hierarchy and stock chosen for handling rather than luxury are what the format needs.

500
Min. order
15–20 business days
Lead time
Folded, by scheme
Dimensions
Custom Printed Leaflets
Matt · Gloss · Uncoated
Crafted to specification

Every detail. Intentional.

Clarity over everything

One message, one action.

A single fold, usually

More folds dilute it.

Stock for handling, not luxury

It is read and put down.

Matte reads better for text

Gloss fights small type.

Distributed in thousands

Cost per unit dominates.

Fast turnaround expected

Days from artwork to delivery.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Custom Printed Leaflets is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Versus a Flyer
It folds
More content, different route
Main Route
Display racks
Reception, tourist, surgery
Rack Standard
DL footprint, ~99 × 210 mm
Check before designing
Visible Area
Top third only
Put the hook there
Sequencing
Panels reveal in order
Design the reveal
Roll Fold
Inner panels narrower
Or it will not close
Stock
130 – 150gsm
Stands up, folds cleanly
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
130gsm Silk
Economical and folds cleanly. The high-volume leaflet standard.
Volume
150gsm Silk
More substantial, and it stands up in a rack rather than curling.
Rack display
Uncoated Stock
Editorial register, takes a pen, and the most recyclable option.
Editorial
Recycled Paper
Meaningful at leaflet volumes.
Sustainability
Creasing
For heavier stocks, preventing fibre cracking along the fold.
Above ~170gsm
Finish
Unlaminated
Cheapest and most recyclable. Adequate for most leaflet distribution.
Most common
Matt Lamination
Survives handling in a rack over weeks without scuffing.
Long rack life
Gloss Lamination
Vivid colour for tourism and destination leaflets.
Photographic
Uncoated
Editorial and writeable.
Information-led
Top-Band Design
Layout planned around the portion visible in a rack.
Essential
Spot Colour
Brand colour consistency across reprints.
Brand consistency
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Art Paper
Woodfree coated litho wrap
MT · 157G
SPECIALTY
Textured Pearl
Shimmer specialty surface
MT · 240G
FINISH
Art Paper
FINISH
Textured Pearl paper
FINISH
Uncoated Paperboard
FINISH
Linen Textured Paper
FINISH
Laid Paper
FINISH
Vellum Paper
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Glitter UV
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Letterpress
FINISH
Edge Painting
FINISH
Edge Gilding
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

BRANDING
Belly Band
Printed wrap-around sleeve
AD · WRAP
FINISH
Belly Band
FINISH
QR Code Card
130gsm Silk150gsm SilkUncoated StockRecycled PaperMattGlossUncoatedUnlaminated

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

All Fold Schemes
Bi-fold, tri-fold, Z-fold and roll fold.
Rack-Fit Sizing
Built to standard display rack footprints.
Top-Band Layout Planning
Design planned around the portion actually visible in a rack.
Fold Sequence Templates
Panel-by-panel artwork in reveal order.
Roll Fold Panel Calculation
Inner panels stepped so the leaflet closes.
Creasing on Heavier Stock
Prevents fibre cracking along folds.
High Volume and Short Runs
Litho or digital depending on quantity.
Recycled Stock
Meaningful at distribution volumes.
Oversized Rack Leaflets
A leaflet larger than the rack footprint will not seat in the pocket, or it obscures everything behind it. Check dimensions before designing.
Headlines Below the Top Band
Racks expose only the top portion. A headline halfway down the panel is invisible to anyone walking past.
Fold PlanningRack FitHigh VolumeFast TurnaroundCustom Print
Measure Twice

Sizing & dieline.

Every Custom Printed Leaflets is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Folded, by scheme
Custom dieline
Stock Dimensions
A5 5.83 × 8.27 in · DL 3.9 × 8.27 in
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

Available constructions
Bi-FoldTri-FoldZ-FoldA5 FoldedDL Folded

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Custom Printed Leaflets is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Custom Printed Leaflets.

Check the actual rack, but the practical standard is a DL footprint — roughly 99 × 210 mm folded. Most commercial display racks are built around it.

Two things go wrong if you ignore this:

  • Too large and it will not seat in the pocket properly, so it leans out or falls.
  • Too large also obscures the leaflets behind it, which is why venue managers remove oversized leaflets from shared racks.

The second consideration is often more important and almost always overlooked: a rack only exposes the top third of a leaflet. Everything that has to attract someone from across a room — your name, the offer, the key image — has to sit in that top band.

A well-designed leaflet with the headline positioned halfway down the front panel is, in a rack, an anonymous strip of colour. Design the top band as though it were the whole thing, and treat everything below it as content for someone who has already picked it up.

If you are going into third-party racks, get the pocket dimensions before you design rather than after.

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