
Sim Card Packaging.
A tiny chip, a printed carrier and a number that has to stay readable and secure.
Your custom box, quoted.
The full specification book.
Six chapters. Six colours. Click a tab to turn the page.
Sim Card Packaging
A tiny chip, a printed carrier and a number that has to stay readable and secure.
SIM carriers hold a punch-out card, carry activation data, and often need scratch-off concealment for the PIN. All on a card-sized footprint.

Every detail. Intentional.
Punch-out must break clean
Or the chip is damaged.
Scratch panel conceals the PIN
Applied, not printed.
Variable data on every unit
Each carrier is unique.
Activation steps read first
The one required action.
Card-sized footprint
Which limits everything.
Security seal is conventional
Security convention.
Built like architecture.
Each Sim Card Packaging is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.
✦ Need a custom spec? Talk to our atelier — every detail is negotiable.
Every surface, hand-selected.
What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.
Material
The board and paper your box is built from.
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How the outer surface looks, feels, and catches light.
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Closures, linings, and hardware that complete the build.
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◷ FINISH✦ Mix and match across all three — we'll build your exact combination.
The full kit of capabilities.
Sizing & dieline.
Every Sim Card Packaging is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.
Length, width and height of the item itself, at its widest points — not the box you happen to use today.
Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.
We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.
✦ Not sure of your size? Send us the product — we measure it and build the dieline.
Pricing & minimums.
Sim Card Packaging is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.
The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.
Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.
Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.
Full-bleed print inside and out costs more than a one-sided design on natural stock.
Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.
Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.
✦ Quotes returned within 24 hours — no obligation, no account required.
What brands say.
“The best packaging partner we've ever worked with. Every box feels like an event.”
“Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.”
“Fast turnaround, flawless quality, and the design support is genuinely exceptional.”
Questions, answered.
Everything you need to know about Sim Card Packaging.
Because it solves a stocking problem that used to be genuinely awkward for networks.
Phones take three SIM sizes — standard, micro and nano. Before the 3-in-1 carrier, a network had to stock all three separately and make sure the right one reached the right customer, which meant either asking people which phone they had or shipping the wrong SIM regularly.
The 3-in-1 carrier is a single credit-card-sized piece with nested die cuts. The customer pushes out whichever size their phone takes. One SKU now covers every handset.
The engineering detail is the tension of those nested cuts. They have to be firm enough that the SIM does not work loose during shipping and handling, but light enough that someone can push it out with a thumb without cracking the chip. Too tight and customers bend and damage the SIM getting it out; too loose and you get loose SIMs rattling around inside packs.
It is worth sampling before a full run — this is precision die work and the right tension is easier to confirm physically than to specify on paper.
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Ready to start your Sim Card Packaging project?
Get a free quote in 24 hours. No commitment required. Our atelier is here to help.
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