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HomeFood & Restaurant PackagingCustom Chip Boxes

Custom Chip Boxes.

Small, open and greasy — built for eat-now service rather than carrying home.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
KraftWhiteNewsprint EffectFull CMYK
▤ Materials
Clay-Coated BoardKraft BoardAcid-Resistant CoatingGreaseproof Liner
☑ Features
Food-grade materialGrease-resistant coatingCustom sizesFree design help
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Your custom box, quoted.

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01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
By portion weight
Size & Dimensions
05
§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Chip Boxes

Small, open and greasy — built for eat-now service rather than carrying home.

Loaded chips and fries need a box that stays rigid under hot fat and lets steam escape. Everything else about the format is speed and cost.

500
Min. order
15–20 business days
Lead time
By portion weight
Dimensions
Custom Chip Boxes
Kraft · White · Newsprint Effect
Crafted to specification

Every detail. Intentional.

Rigid under hot fat

A softened box collapses in hand.

Open for steam

Enclosure softens what is inside.

Eat-now service

Not a carry-home format.

Erects at counter speed

Seconds, not a minute.

Grease-tolerant coating

Non-negotiable for fried food.

Held while eating

So print is in constant view.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Custom Chip Boxes is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Distinct Challenge
Vinegar acidity
Attacks fibre, not just soaks
Versus Fry Boxes
Different barrier spec
Not just a bigger box
Portion
Meal-sized, deeper
Not a side
Cut
Thicker than fries
More steam, longer
Venting
Open top, works harder
Thick chips soften fast
Traditional Finish
Newsprint effect
Category convention
Storage
Nests compactly
Tight counters
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
Acid-Resistant Coating
Specified against vinegar as well as oil — the distinguishing requirement here.
The key spec
Clay-Coated Board
Sealed surface handling both grease and moisture, with a clean print face.
Most specified
Kraft Board
Natural brown that hides grease and vinegar marks well.
Hides marks
PFAS-Free Grease Barrier
Compliant grease resistance alongside the acid resistance.
Compliance
Heavier Caliper
Meal-sized portions are heavy; the box gets carried loaded.
Structural
Finish
Newsprint Effect
Printed to reference traditional wrapped chips. Still the most popular look in the category.
Traditional
Kraft Unprinted
Plain brown board. Cheapest and hides marks.
Cost-led
Flexo 1–2 Colour
Logo and simple artwork.
Most common
Full CMYK
Bright artwork for branded chains.
Print-led
Grease-Tolerant Ink
Stays legible against oil and vinegar together.
Essential here
Compostable Marking
Disposal instruction where the stock is certified.
Where certified
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
FINISH
Molded Pulp
FINISH
Glassine Paper
FINISH
Grease Resistant Paper
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Kraft Natural
Eco, uncoated, honest
PT · KRAFT
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
BRANDING
Belly Band
Printed wrap-around sleeve
AD · WRAP
FINISH
Window Patch
FINISH
Belly Band
FINISH
Paperboard Insert
FINISH
Tear Strip
FINISH
Tamper Evident Seal
FINISH
Paper Sleeve
Clay-Coated BoardKraft BoardAcid-Resistant CoatingGreaseproof LinerKraftWhiteNewsprint EffectFull CMYK

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Acid-Resistant Coating
Specified against vinegar, which attacks board differently from oil.
Deeper Meal Portions
Sized for chips as a meal rather than a side.
High-Capacity Venting
Open format sized for the steam a thick cut produces.
Newsprint-Effect Print
The traditional look, food-safe.
Nesting Storage
Compact stacking for tight counters.
Self-Erecting Blanks
Speed during peak evening service.
Heavier Caliper Board
Meal-sized portions carried loaded.
PFAS-Free Grease Barrier
Compliant, alongside acid resistance.
Grease-Only Barriers
Vinegar breaks down fibre and coating in a way oil does not. A barrier rated only for grease will soften on a well-vinegared portion.
Lidded Chip Boxes
A thick chip steams heavily. Closing the box turns a crisp portion soft within minutes.
Grease ResistanceVinegar ResistanceOpen VentingNestingCustom Print
Measure Twice

Sizing & dieline.

Every Custom Chip Boxes is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
By portion weight
Custom dieline
Stock Dimensions
Common: 4 × 3 × 5 in · 5 × 4 × 6 in
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

Available constructions
Open BoxDeepScoopNestingSelf-Erecting

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Custom Chip Boxes is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Custom Chip Boxes.

Yes, and it is because of vinegar rather than portion size.

Malt vinegar is acidic, and acid affects paperboard differently from oil. Grease soaks into board and darkens it — unpleasant but slow. Acid actively attacks the fibre structure and many coatings, softening the box from the inside considerably faster.

The practical consequence is that a barrier specified purely for grease can perform perfectly well with fries and still fail on a generously vinegared portion of chips. Customers experience it as a box that goes soft in their hands on the walk home.

We specify chip boxes with an acid-resistant coating alongside the PFAS-free grease barrier. If you serve vinegar at the counter — or hand out sachets — it is worth mentioning at quote stage so we specify against actual use rather than assuming a dry portion.

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