Dedicated Packaging Manager on Every Order
Dedicated Packaging Manager on Every OrderFree Design Support on Every Custom OrderLow MOQ, Minimums Vary by ProductDedicated Packaging Manager on Every OrderFree Design Support on Every Custom OrderLow MOQ, Minimums Vary by ProductDedicated Packaging Manager on Every OrderFree Design Support on Every Custom OrderLow MOQ, Minimums Vary by ProductDedicated Packaging Manager on Every OrderFree Design Support on Every Custom OrderLow MOQ, Minimums Vary by Product
Home›Food & Restaurant Packaging›Custom Hamburger Boxes

Custom Hamburger Boxes.

🏷 Key Specs
📦 500 min. order⏱ 7–10 business days lead time📐 Standard sizes
✨ Finishes
✦ Kraft✦ White✦ Full CMYK✦ Matte
▤ Materials
▪ Clay-Coated Board▪ Kraft Board▪ E-Flute Corrugated▪ Greaseproof Wrap
☑ Features
✓ Food-grade material✓ Grease-resistant coating✓ Custom sizes✓ Free design help
Starting at
$1.00per unit
🛒 Add to Cart

Final price depends on size, material, finish and quantity. Your packaging manager confirms it before production.

❋ Every Order Includes
Dedicated Packaging ManagerFree Design SupportProof Before ProductionProduction Starts Within 5 Business Hours of ApprovalFree Standard Shipping in the USAAny Size, Made to OrderDedicated Packaging ManagerFree Design SupportProof Before ProductionProduction Starts Within 5 Business Hours of ApprovalFree Standard Shipping in the USAAny Size, Made to Order
★ GET A QUOTEQuick Response

Your custom box, quoted.

01
❋§ 01
1:1
Packaging Manager
02
◷§ 02
7–10 business days
Day Standard Lead
03
✦§ 03
Free
Design Support
04
◇§ 04
Length × width × height
Size & Dimensions
05
◉§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Hamburger Boxes

Same clamshell physics at a larger footprint, where stability matters as much as venting.

A wider box carrying a heavier build needs a base that will not flex when lifted one-handed. Ventilation still governs whether the bun survives the journey.

500
Min. order
7–10 business days
Lead time
Length × width × height
Dimensions
Custom Hamburger Boxes
Kraft · White · Full CMYK
Crafted to specification

Every detail. Intentional.

Base stiffness first

A flexing floor collapses the build.

Vents sized to the fill

Bigger builds release more steam.

Wider footprint, level stack

Delivery totes need flat tops.

Grease from two sides

Patty below, sauce above.

Tab closure under handling

Bags are carried, not placed.

Kraft or coated white

Register follows the operator.

Custom Hamburger Boxes, construction detail
No. 04 · Construction detail
Technical Specs

Built like architecture.

Every order of Custom Hamburger Boxes is an engineered build, measured, dieline-cut and hand-wrapped to spec. Below is the standard build sheet.

First Decision
Box or greaseproof wrap
Genuinely different products
Wrap Advantage
Cost, material, holds burger tight
Good for counter service
Box Advantage
Stacking, protection, branding
Needed for delivery
Delivery Stacking
Flat-topped rigid clamshell
Carries load above
Venting
More important in bags
Humidity is trapped
Inside Lid
Cheap and almost always blank
Biggest missed surface
Grease Barrier
PFAS-free
State-restricted otherwise
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier. Every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet sits the full swatch library. Every option applies across our range, and a physical swatch set is available on request.

Material
Clay-Coated Board
Smooth sealed surface with good print and grease resistance. The general-purpose burger box stock.
Most specified
Kraft Board
Natural brown that hides grease marks, the smash-burger and artisan default.
Artisan
E-Flute Corrugated
Crush resistance where boxes carry real load in delivery bags.
Delivery-heavy
Greaseproof Wrap
The alternative to a box entirely. Cheaper and tighter around the burger, with no stacking protection.
Counter service
PFAS-Free Grease Barrier
Compliant grease resistance across board and wrap.
Compliance
Finish
Inside-Lid Print
The first surface the customer sees, and the one almost every brand leaves blank.
Most under-used
Kraft with 1-Colour Flexo
Brown board, single colour. The independent burger standard.
Most common
Full CMYK on White
Photographic artwork for chains and delivery-led brands.
Print-led
Matte Lamination
Premium hand-feel for gourmet and chef-led burgers.
Premium tier
Printed Greaseproof Wrap
Branding on the wrap where you choose wrap over a box.
Wrap option
Spot Colour Match
Pantone matching across box and wrap formats.
Brand consistency
01 · Base Stock

Material

The board and paper your box is built from.

◷ ECO
Recycled Board
100% post-consumer waste
MT · ECO
◷ FINISH
Recycled Paperboard
◷ FINISH
Kraft Board
◷ FINISH
SBS Paperboard
◷ FINISH
Folding Box Board
◷ FINISH
CCNB Recycled Board
◷ FINISH
White Kraft Board
◷ FINISH
Black Kraft Board
◷ FINISH
Uncoated Paperboard
◷ FINISH
Molded Pulp
◷ FINISH
Glassine Paper
◷ FINISH
Grease Resistant Paper
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

◷ FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
◷ FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
◷ FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
◷ FINISH
Kraft Natural
Eco, uncoated, honest
PT · KRAFT
◷ FINISH
Matte Lamination
◷ FINISH
Gloss Lamination
◷ FINISH
Soft Touch Lamination
◷ FINISH
Gold Foil
◷ FINISH
Silver Foil
◷ FINISH
Spot UV
◷ FINISH
Holographic Foil
◷ FINISH
Embossing
◷ FINISH
Debossing
◷ FINISH
Anti Scratch Matte
◷ FINISH
Aqueous Coating
◷ FINISH
Full UV Coating
◷ FINISH
Raised Spot UV
◷ FINISH
Drip Off UV
◷ FINISH
Pearl Coating
◷ FINISH
Textured Varnish
◷ FINISH
Sand Touch Coating
◷ FINISH
Rose Gold Foil
◷ FINISH
Rainbow Foil
◷ FINISH
Copper Foil
◷ FINISH
Cold Foil
◷ FINISH
Foil Embossing
◷ FINISH
Blind Embossing
◷ FINISH
Multi Level Embossing
◷ FINISH
Sculpted Embossing
◷ FINISH
Die Cut Detailing
◷ FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

◷ FINISH
Window Patch
◷ FINISH
Belly Band
◷ FINISH
Paperboard Insert
◷ FINISH
Tear Strip
◷ FINISH
Tamper Evident Seal
◷ FINISH
Paper Sleeve
Clay-Coated BoardKraft BoardE-Flute CorrugatedGreaseproof WrapKraftWhiteFull CMYKMatte

✦ Mix and match across all three and we'll build your exact combination.

What We Make

The full kit of capabilities.

✓
Box and Wrap Both Supplied
We will help you choose rather than defaulting to the more expensive one.
✓
Delivery-Rated Stacking
Flat-topped rigid clamshells that carry the boxes above them.
✓
Inside-Lid Printing
The first surface a customer sees on opening.
✓
Bag-Rated Venting
Sized for the humidity inside an insulated bag.
✓
PFAS-Free Grease Barrier
On board and on greaseproof wrap.
✓
Combo Dividers
Burger and side in one container.
✓
E-Flute for Heavy Stacking
Where delivery volumes are high.
✓
Matched Box and Wrap Branding
Consistent colour across both formats if you run them together.
✗
Wrap for Delivery Stacking
A wrapped burger at the bottom of a delivery stack arrives compressed. No wrap specification prevents that, so it needs a rigid box.
✗
Tapered or Domed Lids for Delivery
They will not stack. Flat tops are what a delivery bag requires.
✓ Grease Resistance✓ Stackable✓ Delivery Rated✓ Inside Print✓ Custom Print
Measure Twice

Sizing & dieline.

We cut Custom Hamburger Boxes to a dieline built around your product instead of pulling a stock size off the shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Length × width × height
Custom dieline
Stock Dimensions
Common: 4.5 × 4.5 × 3 in · 5 × 5 × 3 in
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points. Measure the product, not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

Available constructions
ClamshellWrap AlternativeVentedStackableCombo Divided

✦ Not sure of your size? Send us the product and we measure it and build the dieline.

What It Costs

Pricing & minimums.

We price Custom Hamburger Boxes per specification rather than from a fixed list, because the same build in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
7–10 business days
After artwork approval
Rush Lead Time
5–7 business days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free, included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours.

Frequently Asked Questions

Questions, answered.

Everything you need to know about Custom Hamburger Boxes.

Use wrap for counter service and a box for anything that goes out in a delivery bag. Greaseproof wrap costs less, uses less material and holds the burger tight while it's eaten on site, but it gives no protection once food is stacked on top.

A clamshell stacks, protects the build and gives you printed panels. We supply both with matched branding, and plenty of operators run wrap in the dining room and boxes for delivery.

A flat-topped rigid clamshell carries the weight of whatever is stacked on it in the bag. Tapered or domed lids push that load down into the burger and tip the stack, so we don't make those profiles for delivery.

Base stiffness matters as much as the lid. A wide box lifted one-handed flexes at the floor if the board is too light, and for heavier stacking E-flute corrugated gives more crush resistance than folding board.

More than it would for dine-in, because a closed delivery bag traps humidity around the box. Vents let steam out of the top half so the bun is still firm when the bag is opened.

Bigger builds release more steam, so we size the vents to what you actually put inside. We also balance vent area against lid strength, since too many cuts weaken the panel that carries the stack.

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