
Custom Hamburger Boxes.
Final price depends on size, material, finish and quantity. Your packaging manager confirms it before production.
Your custom box, quoted.
The full specification book.
Six chapters. Six colours. Click a tab to turn the page.
Hamburger Boxes
Same clamshell physics at a larger footprint, where stability matters as much as venting.
A wider box carrying a heavier build needs a base that will not flex when lifted one-handed. Ventilation still governs whether the bun survives the journey.

Every detail. Intentional.
Base stiffness first
A flexing floor collapses the build.
Vents sized to the fill
Bigger builds release more steam.
Wider footprint, level stack
Delivery totes need flat tops.
Grease from two sides
Patty below, sauce above.
Tab closure under handling
Bags are carried, not placed.
Kraft or coated white
Register follows the operator.

Built like architecture.
Every order of Custom Hamburger Boxes is an engineered build, measured, dieline-cut and hand-wrapped to spec. Below is the standard build sheet.
✦ Need a custom spec? Talk to our atelier. Every detail is negotiable.
Every surface, hand-selected.
What this product is built from, and the surfaces it takes. Below the build sheet sits the full swatch library. Every option applies across our range, and a physical swatch set is available on request.
Material
The board and paper your box is built from.
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How the outer surface looks, feels, and catches light.
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◷ FINISHAdd-ons
Closures, linings, and hardware that complete the build.
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◷ FINISH✦ Mix and match across all three and we'll build your exact combination.
The full kit of capabilities.
Sizing & dieline.
We cut Custom Hamburger Boxes to a dieline built around your product instead of pulling a stock size off the shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.
Length, width and height of the item itself, at its widest points. Measure the product, not the box you happen to use today.
Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.
We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.
✦ Not sure of your size? Send us the product and we measure it and build the dieline.
Pricing & minimums.
We price Custom Hamburger Boxes per specification rather than from a fixed list, because the same build in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.
The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.
Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.
Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.
Full-bleed print inside and out costs more than a one-sided design on natural stock.
Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.
Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.
✦ Quotes returned within 24 hours.
Questions, answered.
Everything you need to know about Custom Hamburger Boxes.
Use wrap for counter service and a box for anything that goes out in a delivery bag. Greaseproof wrap costs less, uses less material and holds the burger tight while it's eaten on site, but it gives no protection once food is stacked on top.
A clamshell stacks, protects the build and gives you printed panels. We supply both with matched branding, and plenty of operators run wrap in the dining room and boxes for delivery.
A flat-topped rigid clamshell carries the weight of whatever is stacked on it in the bag. Tapered or domed lids push that load down into the burger and tip the stack, so we don't make those profiles for delivery.
Base stiffness matters as much as the lid. A wide box lifted one-handed flexes at the floor if the board is too light, and for heavier stacking E-flute corrugated gives more crush resistance than folding board.
More than it would for dine-in, because a closed delivery bag traps humidity around the box. Vents let steam out of the top half so the bun is still firm when the bag is opened.
Bigger builds release more steam, so we size the vents to what you actually put inside. We also balance vent area against lid strength, since too many cuts weaken the panel that carries the stack.
Kraft board with a single flexo colour is the independent burger standard, and full CMYK on white suits chains and delivery-led brands. Matte lamination adds a premium hand-feel for chef-led menus, and Pantone matching keeps box and wrap in one colour.
The panel most brands miss is the inside of the lid. It's the first surface the customer sees on opening, it adds little to the cost, and nearly everyone leaves it blank.
Clay-coated board is the general-purpose choice, and kraft is the default for smash-burger and artisan brands. The coated surface is smooth and sealed, so it prints sharply, while kraft's natural brown hides the grease marks that show on white.
Both take our PFAS-free grease barrier, which deals with fat from the patty below and sauce from above. If the boxes carry real weight in delivery bags, E-flute is the stock to pick.
The common sizes are 4.5 × 4.5 × 3 in and 5 × 5 × 3 in, measured as length, width and height. Size to the widest part of your build with the top bun on, then leave a little room so the lid closes without pressing down.
A stacked double needs extra depth. We can also add a divider for combo boxes that carry fries or a side next to the burger.
We start at 500 boxes. Past 1,000 the per-unit pricing moves into lower tiers, and the same artwork can run to 100,000 pieces.
Box and wrap are separate items and each is quoted on its own. Many restaurants start at the minimum to test a design on real delivery orders, then reorder larger once the size and venting are proven.
Standard production is 7 to 10 business days once you approve the proof. When an opening date is close, a rush run in 5 to 7 business days is available.
Folded samples for checking fit and vents take 5 to 7 business days. What you pay for the sample is credited back against the production order, so testing with your own build first doesn't add to the final bill.
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Ready to start your Custom Hamburger Boxes project?
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