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HomeFood & Restaurant PackagingCustom Hamburger Boxes

Custom Hamburger Boxes.

Same clamshell physics at a larger footprint — stability matters as much as venting.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
KraftWhiteFull CMYKMatte
▤ Materials
Clay-Coated BoardKraft BoardE-Flute CorrugatedGreaseproof Wrap
☑ Features
Food-grade materialGrease-resistant coatingCustom sizesFree design help
❋ Trusted By 500+ Brands
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★ GET A QUOTE24hr response

Your custom box, quoted.

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01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
Length × width × height
Size & Dimensions
05
§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Hamburger Boxes

Same clamshell physics at a larger footprint — stability matters as much as venting.

A wider box carrying a heavier build needs a base that will not flex when lifted one-handed. Ventilation still governs whether the bun survives the journey.

500
Min. order
15–20 business days
Lead time
Length × width × height
Dimensions
Custom Hamburger Boxes
Kraft · White · Full CMYK
Crafted to specification

Every detail. Intentional.

Base stiffness first

A flexing floor collapses the build.

Vents sized to the fill

Bigger builds release more steam.

Wider footprint, level stack

Delivery totes need flat tops.

Grease from two sides

Patty below, sauce above.

Tab closure under handling

Bags are carried, not placed.

Kraft or coated white

Register follows the operator.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Custom Hamburger Boxes is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

First Decision
Box or greaseproof wrap
Genuinely different products
Wrap Advantage
Cost, material, holds burger tight
Good for counter service
Box Advantage
Stacking, protection, branding
Needed for delivery
Delivery Stacking
Flat-topped rigid clamshell
Carries load above
Venting
More important in bags
Humidity is trapped
Inside Lid
Cheap and almost always blank
Biggest missed surface
Grease Barrier
PFAS-free
State-restricted otherwise
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
Clay-Coated Board
Smooth sealed surface with good print and grease resistance. The general-purpose burger box stock.
Most specified
Kraft Board
Natural brown that hides grease marks — the smash-burger and artisan default.
Artisan
E-Flute Corrugated
Crush resistance where boxes carry real load in delivery bags.
Delivery-heavy
Greaseproof Wrap
The alternative to a box entirely — cheaper, tighter around the burger, no stacking protection.
Counter service
PFAS-Free Grease Barrier
Compliant grease resistance across board and wrap.
Compliance
Finish
Inside-Lid Print
The first surface the customer sees, and the one almost every brand leaves blank.
Most under-used
Kraft with 1-Colour Flexo
Brown board, single colour. The independent burger standard.
Most common
Full CMYK on White
Photographic artwork for chains and delivery-led brands.
Print-led
Matte Lamination
Premium hand-feel for gourmet and chef-led burgers.
Premium tier
Printed Greaseproof Wrap
Branding on the wrap where you choose wrap over a box.
Wrap option
Spot Colour Match
Pantone matching across box and wrap formats.
Brand consistency
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
FINISH
Molded Pulp
FINISH
Glassine Paper
FINISH
Grease Resistant Paper
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Kraft Natural
Eco, uncoated, honest
PT · KRAFT
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
BRANDING
Belly Band
Printed wrap-around sleeve
AD · WRAP
FINISH
Window Patch
FINISH
Belly Band
FINISH
Paperboard Insert
FINISH
Tear Strip
FINISH
Tamper Evident Seal
FINISH
Paper Sleeve
Clay-Coated BoardKraft BoardE-Flute CorrugatedGreaseproof WrapKraftWhiteFull CMYKMatte

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Box and Wrap Both Supplied
We will help you choose rather than defaulting to the more expensive one.
Delivery-Rated Stacking
Flat-topped rigid clamshells that carry the boxes above them.
Inside-Lid Printing
The first surface a customer sees on opening.
Bag-Rated Venting
Sized for the humidity inside an insulated bag.
PFAS-Free Grease Barrier
On board and on greaseproof wrap.
Combo Dividers
Burger and side in one container.
E-Flute for Heavy Stacking
Where delivery volumes are high.
Matched Box and Wrap Branding
Consistent colour across both formats if you run them together.
Wrap for Delivery Stacking
A wrapped burger at the bottom of a delivery stack arrives compressed. No wrap specification prevents that — it needs a rigid box.
Tapered or Domed Lids for Delivery
They will not stack. Flat tops are what a delivery bag requires.
Grease ResistanceStackableDelivery RatedInside PrintCustom Print
Measure Twice

Sizing & dieline.

Every Custom Hamburger Boxes is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Length × width × height
Custom dieline
Stock Dimensions
Common: 4.5 × 4.5 × 3 in · 5 × 5 × 3 in
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

Available constructions
ClamshellWrap AlternativeVentedStackableCombo Divided

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Custom Hamburger Boxes is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Custom Hamburger Boxes.

It depends almost entirely on how much of your volume is delivered.

Wrap is significantly cheaper, uses far less material, and holds a burger tightly so it does not fall apart in the hand. For counter and eat-in service it is genuinely good, and a lot of excellent burger restaurants use nothing else.

A box costs more and buys you three things wrap cannot provide: crush protection, stackability, and print surfaces inside and out.

Delivery is the deciding factor. Orders stack vertically in insulated bags, and a wrapped burger at the bottom of that stack arrives compressed. A rigid clamshell carries the weight above it.

A sensible middle path, if you do both: wrap for counter orders, boxes for delivery. We can match the branding across the two so they read as one system.

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