
Custom Paper Cones for Popcorn.
Final price depends on size, material, finish and quantity. Your packaging manager confirms it before production.
Your custom box, quoted.
The full specification book.
Six chapters. Six colours. Click a tab to turn the page.
Paper Cones for Popcorn
A cone concentrates the portion and costs almost nothing to make.
One rolled sheet holds a generous-looking serving with minimal material. It is the fairground and cinema format because it is fast, cheap and unmistakable.

Every detail. Intentional.
One sheet, one roll
The least material of any format.
Looks generous
The cone flatters the portion.
Oil-resistant stock
Butter reaches it immediately.
Fits standard holders
Cone stands at concession counters.
Bold print for distance
Read across a busy foyer.
Stacks nested
Almost no storage volume.

Built like architecture.
Every order of Custom Paper Cones for Popcorn is an engineered build, measured, dieline-cut and hand-wrapped to spec. Below is the standard build sheet.
✦ Need a custom spec? Talk to our atelier. Every detail is negotiable.
Every surface, hand-selected.
What this product is built from, and the surfaces it takes. Below the build sheet sits the full swatch library. Every option applies across our range, and a physical swatch set is available on request.
Material
The board and paper your box is built from.
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How the outer surface looks, feels, and catches light.
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Closures, linings, and hardware that complete the build.
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◷ FINISH✦ Mix and match across all three and we'll build your exact combination.
The full kit of capabilities.
Sizing & dieline.
We cut Custom Paper Cones for Popcorn to a dieline built around your product instead of pulling a stock size off the shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.
Length, width and height of the item itself, at its widest points. Measure the product, not the box you happen to use today.
Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.
We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.
✦ Not sure of your size? Send us the product and we measure it and build the dieline.
Pricing & minimums.
We price Custom Paper Cones for Popcorn per specification rather than from a fixed list, because the same build in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.
The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.
Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.
Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.
Full-bleed print inside and out costs more than a one-sided design on natural stock.
Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.
Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.
✦ Quotes returned within 24 hours.
Questions, answered.
Everything you need to know about Custom Paper Cones for Popcorn.
No, a cone has no base, so it needs a hand, a stand or a counter holder. Plan the support before anything else, and we'll cut the cone to fit standard concession holders.
Because cones are open and unstable, they aren't suited to delivery. They work best at events and occasion service, where the snack is eaten on the spot.
Less than its height suggests, because the taper leaves the lower third with very little volume. A cone looks generous since the portion sits wide at the top, which is part of its appeal at the counter.
It won't match a box of the same height for volume, and we don't sell it as a like-for-like swap. If you're changing formats, send your current portion and we'll suggest a cone height that serves it.
Butter and fry oil run down to the point and collect there. Our PFAS-free barrier is specified for that concentration, and grease-tolerant ink keeps artwork near the tip legible.
Clay-coated board adds a sealed surface on top of the barrier. On larger cones we step up to a heavier caliper, which stops the cone buckling when a full portion is gripped in the middle.
Red stripe is the traditional fairground pattern and still the most recognisable choice. Full CMYK wraps your own artwork around the whole cone, and a newsprint effect is popular for chips and fried snacks.
Plain kraft suits rustic event styling. Keep the logo bold and high on the cone, where it can be read across a busy cinema foyer.
Our common heights are 6 in for a medium and 8 in for a large. Cones are specified by height from tip to rim along with the rim diameter, which decides how the cone sits in a holder.
If you already have counter stands, send us their opening size. We can make several sizes on the same artwork, so a medium and a large share one design.
Very little, since cones nest more tightly than any other serving format. A stack takes a fraction of the room the same count of boxes or bags would, which is the format's main practical benefit on an event trailer.
Each cone is one rolled sheet, the least material of any popcorn pack we make. For events with composting, we make the same cone on PLA-lined board.
A printed cone run starts at 500. Above 1,000, the price per cone moves down through tiers, and a single order can reach 100,000.
Event caterers often start at the minimum for one festival, then reorder once they know how many they serve in a day.
Allow 7 to 10 business days for production once the proof is approved, plus shipping time. A rush slot of 5 to 7 business days is there for events that come up quickly.
If you want to check the fit in your holders first, samples take 5 to 7 business days. The sample fee is set against the production order, so it isn't an extra cost when you go ahead.
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Ready to start your Custom Paper Cones for Popcorn project?
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