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HomeFood & Restaurant PackagingPaper Nacho Boats

Paper Nacho Boats.

Cheese and grease from above — a coated interior is not optional here.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
WhiteKraftFull CMYKFlexo Print
▤ Materials
Heavy Clay-Coated BoardGreaseproof LinerKraft BoardPLA-Lined Board
☑ Features
Food-grade materialGrease-resistant coatingCustom sizesFree design help
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01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
Length × width × depth
Size & Dimensions
05
§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Paper Nacho Boats

Cheese and grease from above — a coated interior is not optional here.

Loaded nachos put hot fat directly onto the board within seconds. The coating and the tray's rigidity together decide whether it survives being carried.

500
Min. order
15–20 business days
Lead time
Length × width × depth
Dimensions
Paper Nacho Boats
White · Kraft · Full CMYK
Crafted to specification

Every detail. Intentional.

Hot fat immediately

Coating is mandatory, not a tier.

Rigidity under a full load

A flexing tray spills.

Open for eat-now

Concession and stadium service.

Deeper walls hold toppings

Which shallower boats do not.

Bold print for concessions

Read across a busy counter.

Grease-tolerant board

Clay-coated or treated kraft.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Paper Nacho Boats is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Main Challenge
Hot cheese sauce
Pools and concentrates
Sauce Temperature
~60–70°C
High fat content
Board
Heavier than a standard boat
Loaded weight
Barrier
Upgraded, PFAS-free
Concentrated attack
Depth
Deeper than a plain boat
Stops spillage
Best Option
Two-compartment tray
Chips stay crisp
Storage
Still nests
Concession requirement
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
Heavy Clay-Coated Board
Higher caliper than a standard boat, because a loaded nacho portion is genuinely heavy.
Standard here
Upgraded Grease Barrier
PFAS-free, specified against pooled hot cheese sauce rather than general grease.
The key spec
Two-Compartment Forming
Separate sauce well so chips and sauce never sit together.
Recommended
Kraft Board
Natural brown that hides sauce staining better than white.
Hides marks
PLA-Lined Board
Compostable barrier — confirm heat tolerance against your sauce holding temperature.
Compostable
Finish
White Clay-Coated
Clean base for bright print, though it shows sauce marks.
Print-led
Kraft
Natural board that hides cheese staining, which is a real practical advantage.
Practical
Full CMYK
Bright artwork for stadium and cinema concessions.
Venues
Flexo 1–2 Colour
Logo and simple artwork at lower cost.
Cost-led
Grease-Tolerant Ink
Stays legible against hot fatty sauce.
Essential here
Unprinted
Plain stock for high-volume venue service.
Cost-led
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
FINISH
Molded Pulp
FINISH
Glassine Paper
FINISH
Grease Resistant Paper
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Kraft Natural
Eco, uncoated, honest
PT · KRAFT
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
BRANDING
Belly Band
Printed wrap-around sleeve
AD · WRAP
FINISH
Window Patch
FINISH
Belly Band
FINISH
Paperboard Insert
FINISH
Tear Strip
FINISH
Tamper Evident Seal
FINISH
Paper Sleeve
Heavy Clay-Coated BoardGreaseproof LinerKraft BoardPLA-Lined BoardWhiteKraftFull CMYKFlexo Print

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Upgraded Grease Barrier
Specified against pooled hot cheese sauce, not general grease.
Two-Compartment Layout
Chips and sauce separated so the chips stay crisp.
Heavy Board Construction
Carries a fully loaded portion without flexing.
Increased Depth
Stops loaded nachos sliding over the sides when carried one-handed.
Nesting Storage
Stacks compactly behind a concession counter.
Kraft Stain-Hiding Stock
Hides cheese marks better than white board.
Grease-Tolerant Inks
Print stays legible against hot fatty sauce.
Compostable Options
PLA-lined where the venue composts and holding temperature allows.
Standard Boat Board
Cheese sauce pools and concentrates in one spot. A barrier that copes with fries can wet through in minutes here.
Shallow Profiles
A loaded portion carried one-handed through a venue slides over low sides. Depth is doing real work on this format.
Hot Sauce ResistanceCompartment OptionRigidityNestingCustom Print
Measure Twice

Sizing & dieline.

Every Paper Nacho Boats is cut to a dieline built around your product — not pulled off a shelf. Send us the length, width and height of the item (or the item itself) and we return a measured dieline, free, before you commit to anything.

Size Range
Length × width × depth
Custom dieline
Stock Dimensions
#40 7 × 5 × 1.5 in · #100 8 × 6 × 2 in
L × W × H
Dieline File
Free with every quote
AI / PDF / DXF
Artwork Setup
Free structural design
Included
Tolerance
±1.5 mm on finished size
Industry standard
How to measure
01
Measure the product

Length, width and height of the item itself, at its widest points — not the box you happen to use today.

02
Add clearance

Allow 2–4 mm on each axis for a snug fit, and more if you are adding foam, a pillow insert or tissue.

03
Give us the order

We quote as Length × Width × Height. Tell us whether you are working in millimetres or inches and we match it.

Available constructions
Open BoatDeepTwo CompartmentRigidNesting

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Paper Nacho Boats is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Paper Nacho Boats.

Because cheese sauce behaves differently from fry oil, in two ways that both matter.

It pools instead of spreading. Fry oil drains across a surface and distributes. Cheese sauce is viscous — it sits in one spot on the base and works on that spot for the entire time the tray is in use. That concentrated exposure defeats barriers that handle fries perfectly well.

The portion is heavier. Chips plus sauce plus toppings is a lot of weight for a shallow tray carried in one hand, usually alongside a drink.

So nacho trays get a higher-caliper board and an upgraded PFAS-free grease barrier, and they are deeper than a plain boat.

If you want to avoid the problem rather than engineer around it, a two-compartment tray keeps the sauce in its own well — and it keeps the chips crisp, which customers notice more.

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