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HomeFood & Restaurant PackagingCustom Tea Packaging

Custom Tea Packaging.

Aroma is the product — so the barrier matters more than anything printed on it.

🏷 Key Specs
📦 500 min. order 15–20 business days lead time📐 Standard sizes
✨ Finishes
MatteKraftFull CMYKFoil Detail
▤ Materials
Aluminium FoilKraft / Foil / PEFolding BoxboardIndividual Envelope Film
☑ Features
Food-grade materialGrease-resistant coatingCustom sizesFree design help
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Your custom box, quoted.

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01
§ 01
500+
Brands Served
02
§ 02
15–20 business days
Day Standard Lead
03
§ 03
Free
Design Support
04
§ 04
By fill weight (g)
Size & Dimensions
05
§ 05
USA Wide
Free Delivery
The Atelier Book

The full specification book.

Six chapters. Six colours. Click a tab to turn the page.

Description
Overview

Tea Packaging

Aroma is the product — so the barrier matters more than anything printed on it.

Tea loses its volatiles to a poor barrier and picks up odours from a bad one. Cartons, tins and pouches all work; what separates them is how well they hold aroma in.

500
Min. order
15–20 business days
Lead time
By fill weight (g)
Dimensions
Custom Tea Packaging
Matte · Kraft · Full CMYK
Crafted to specification

Every detail. Intentional.

Aroma is the product

And a poor barrier loses it.

Odour travels both ways

Tea absorbs as readily as it releases.

Carton, tin or pouch

Each carries a different barrier tier.

A liner where leaf touches

Where leaf sits against the wall.

Resealable for daily use

Opened across weeks.

A century of visual convention

The category's inherited visual language.

brand
No. 04 — Construction detail
Technical Specs

Built like architecture.

Each Custom Tea Packaging is an engineered object — measured, dieline-cut, and hand-wrapped to spec. Below: the standard build sheet.

Key Property
Absorbs odours as well as losing aroma
Two-way barrier need
Barrier
Foil for serious shelf life
Metallised is marginal
Light Sensitivity
Green and white worst
Black more forgiving
Loose Leaf
Resealable pouch
Opened over months
Gift & Shelf
Caddy carton with inner pouch
Box blocks light
Bagged Tea
Individual envelopes
Best protection per serving
Pyramid Bags
Need extra headroom
Versus flat bags
MOQ
500 units
Tiered above 1,000

✦ Need a custom spec? Talk to our atelier — every detail is negotiable.

The Library

Every surface, hand-selected.

What this product is built from, and the surfaces it takes. Below the build sheet, the full swatch library — every option applies across our range, and a physical swatch set is available on request.

Material
PET / AL / PE (foil)
Full two-way barrier — keeps aroma in and other odours out. The right structure for tea.
Most specified
Kraft / Foil / PE
Natural paper face over foil, for artisan and speciality tea positioning.
Speciality
Folding Boxboard Caddy
Outer carton for gift and shelf presentation, blocking light completely.
Gift & retail
Individual Envelope Film
Single-serve foil or laminate envelopes, sealed until the moment of use.
Bagged tea
Resealable Zipper
Must still close after months of repeated opening.
Loose leaf
Finish
Matte Lamination
The premium standard for speciality and single-estate tea.
Most requested
Kraft Outer
Natural paper face for organic and artisan ranges.
Natural ranges
Full CMYK
Full-colour artwork on caddies and retail pouches.
Retail
Hot Foil Stamping
Metallic detail, common on gift caddies and premium ranges.
Premium detail
Small Window
Limited aperture showing whole leaf, best kept to black teas.
With caveats
Origin & Brewing Panel
Space for estate, grade, brewing temperature and steep time.
Category expectation
01 · Base Stock

Material

The board and paper your box is built from.

STOCK
Kraft Board
Natural uncoated fibre
MT · 300G
ECO
FSC Recycled
100% post-consumer waste
MT · ECO
FINISH
FSC Certified Recycled Paperboard
FINISH
Kraft Board
FINISH
SBS Paperboard
FINISH
Folding Box Board
FINISH
CCNB Recycled Board
FINISH
White Kraft Board
FINISH
Black Kraft Board
FINISH
Uncoated Paperboard
FINISH
Molded Pulp
FINISH
Glassine Paper
FINISH
Grease Resistant Paper
02 · Surface

Finishes

How the outer surface looks, feels, and catches light.

FINISH
Matte Black
Light-absorbing, no glare
PT · MATTE
FINISH
Soft-Touch
Velvet to the fingertip
PT · SOFT
FINISH
Gold Foil
Hot-stamped brilliance
PT · 871 C
FINISH
Spot UV
Selective high-shine
PT · GLOSS
FINISH
Emboss
Raised, tactile, dimensional
PT · RELIEF
FINISH
Kraft Natural
Eco, uncoated, honest
PT · KRAFT
FINISH
Matte Lamination
FINISH
Gloss Lamination
FINISH
Soft Touch Lamination
FINISH
Gold Foil
FINISH
Silver Foil
FINISH
Spot UV
FINISH
Holographic Foil
FINISH
Embossing
FINISH
Debossing
FINISH
Anti Scratch Matte
FINISH
Aqueous Coating
FINISH
Full UV Coating
FINISH
Raised Spot UV
FINISH
Drip Off UV
FINISH
Pearl Coating
FINISH
Textured Varnish
FINISH
Sand Touch Coating
FINISH
Rose Gold Foil
FINISH
Rainbow Foil
FINISH
Copper Foil
FINISH
Cold Foil
FINISH
Foil Embossing
FINISH
Blind Embossing
FINISH
Multi Level Embossing
FINISH
Sculpted Embossing
FINISH
Die Cut Detailing
FINISH
Micro Perforation
03 · Extras

Add-ons

Closures, linings, and hardware that complete the build.

REVEAL
Window Patch
Clear PET display cut-out
AD · PET
BRANDING
Belly Band
Printed wrap-around sleeve
AD · WRAP
FINISH
Window Patch
FINISH
Belly Band
FINISH
Paperboard Insert
FINISH
Tear Strip
FINISH
Tamper Evident Seal
FINISH
Paper Sleeve
Aluminium FoilKraft / Foil / PEFolding BoxboardIndividual Envelope FilmMatteKraftFull CMYKFoil Detail

✦ Mix and match across all three — we'll build your exact combination.

What We Make

The full kit of capabilities.

Two-Way Foil Barrier
Keeps tea aroma in and surrounding odours out.
Full Light Exclusion
Protects the delicate compounds in green and white teas.
Resealable Pouches
Zippers that still close after months of daily opening.
Caddy Cartons
Gift and shelf presentation with an inner pouch doing the protection.
Individual Envelopes
Each serving sealed until the moment of use.
Pyramid Bag Headroom
Sized for whole-leaf pyramid bags rather than flat ones.
Sample and Taster Formats
For discovery ranges and subscription boxes.
Brewing Guidance Layout
Panel space for temperature, steep time and estate detail.
Clear Pouches for Green Tea
Light degrades exactly the compounds that make green and white tea worth buying. A small window on black tea is reasonable; a clear pouch here is not.
Light Barrier Films for Long Shelf Life
Tea absorbs odours through weak films. Metallised is marginal — if the pack sits for months, it needs foil.
Aroma RetentionLight BarrierResealableIndividual EnvelopesCustom Print
Measure Twice

Sizing & dieline.

Every Custom Tea Packaging is made to your fill, not pulled off a shelf. A pouch is quoted width × length, plus the gusset that lets it stand — tell us what goes inside and how much of it, and we return a measured spec, free, before you commit to anything.

Size Range
By fill weight (g)
Custom dieline
Stock Dimensions
Cartons 3 × 3 × 4 in · tins 3.5 in Ø × 4 in
W × L + gusset
Print Layout
Flat bag template, free with every quote
AI / PDF
Artwork Setup
Free structural design
Included
Tolerance
±2 mm on bag width
Industry standard
How to measure
01
Start with the fill

A pouch is sized by what goes in it, not by outside dimensions. Give us the fill weight and, if you can, the bulk — 500 g of granola needs far more bag than 500 g of powder.

02
Width and length

We quote width × length, then the bottom gusset depth that sets the footprint. Three figures, and the gusset is the one most often left off.

03
Say what it must do

Zipper or heat seal only, valve or no valve, window or full barrier. These change the film and the bag height, so they belong in the spec rather than added afterwards.

Available constructions
Stand-UpFlat PouchCaddy CartonEnvelopeZiplock

✦ Not sure of your size? Send us the product — we measure it and build the dieline.

What It Costs

Pricing & minimums.

Custom Tea Packaging is priced per specification rather than from a fixed list — the same box in two different finishes can land at very different numbers. Below is what actually moves the price, so you can shape the spec before you request a quote.

Minimum Order
500 units
Lower MOQ on request
Maximum Run
100,000 units
Larger volumes quoted
Standard Lead Time
15–20 business days
After artwork approval
Rush Lead Time
10–12 days
Surcharge applies
Pricing Model
Quote-based, per specification
USD
Design & Dieline
Free — included in every quote
No setup fee
Sampling
Physical sample before bulk
Credited on order
What moves the price
Quantity

The single biggest lever. Unit cost falls sharply as volume rises, because setup and tooling spread across more pieces.

Material and thickness

Board weight and stock choice change both the raw material cost and the shipping weight of the finished run.

Finishing

Foil, spot UV, embossing and soft-touch each add a pass on press. One or two lift the box; five compound the cost.

Print coverage

Full-bleed print inside and out costs more than a one-sided design on natural stock.

Inserts and hardware

Foam, moulded pulp, velvet pillows, magnets and ribbon are priced per piece on top of the box itself.

Timeline

Standard production is the base rate. Rush moves you up the production queue and carries a surcharge.

✦ Quotes returned within 24 hours — no obligation, no account required.

Client Voices

What brands say.

The best packaging partner we've ever worked with. Every box feels like an event.
Sarah M.
Head of Brand · Luxe Cosmetics
Our unboxing experience went from forgettable to remarkable. The magnetic close is chef's kiss.
James L.
Founder · Apex Spirits
Fast turnaround, flawless quality, and the design support is genuinely exceptional.
Priya K.
Creative Director · Kalon Jewelry
— Frequently Asked Questions —

Questions, answered.

Everything you need to know about Custom Tea Packaging.

Because the barrier has to work in both directions.

Most dry goods only need aroma and freshness kept in. Tea has a second problem: dry leaf is porous and readily absorbs odours from its surroundings. Stored near spices, cleaning products or in a strongly scented warehouse, tea will take on those smells — and then taste of them.

So a film that would be adequate for, say, dried pasta or rice is not adequate for tea. Foil is the reliable answer; metallised film is marginal for anything with a real shelf life.

Light is the second issue, and it hits green and white teas hardest because the delicate compounds that make them worth buying are exactly the ones that degrade. Black tea is considerably more forgiving, so if you want a window anywhere in the range, that is where to put it.

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